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CONDENSER REMOVAL

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  1. Click here

    REMOVE UPPER RADIATOR SUPPORT SEAL


    1. A015BVKE02

      Remove the 7 clips and radiator support seal.

  2. Click here

    RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  3. Click here

    PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  4. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  5. Click here

    REMOVE FRONT BUMPER COVER


    1. for Standard:

      (Click here)

    2. w/ Winch:

      (Click here)

  6. Click here

    DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the bolt and disconnect the discharge hose from the cooler condenser.

      Note:

      • When removing the bolt, do not allow any tools to contact the pipe.

      • When removing the bolt, hold a part of the pipe near the connector.

    2. Remove O-ring from the discharge hose.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. Click here

    DISCONNECT COOLER REFRIGERANT LIQUID PIPE A


    1. Remove the 2 bolts and disconnect the liquid pipe A from the cooler condenser.

      Note:

      • When removing the bolt, do not allow any tools to contact the pipe.

      • When removing the bolt, hold a part of the pipe near the connector.

    2. Remove O-ring from the liquid pipe A.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  8. Click here

    REMOVE HIGH PITCHED HORN ASSEMBLY


    1. Remove the bolt and horn.

    2. A0155HM

      Disconnect the horn connector.

  9. Click here

    REMOVE LOW PITCHED HORN ASSEMBLY


    1. Remove the bolt and horn.

    2. A0157OM

      Disconnect the horn connector.

  10. Click here

    REMOVE SHROUD BLOWER ASSEMBLY (w/ Rear Air Conditioning System)


    1. Disconnect the connector.

    2. Remove the bolt and shroud blower as shown in the illustration.

  11. Click here

    REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)


    1. Remove the 4 bolts and transmission oil cooler air duct.

  12. Click here

    REMOVE OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)


    1. Remove the 4 bolts and oil cooler.

  13. Click here

    REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY


    1. Remove the hood lock nut cap.

    2. Remove the 3 bolts, nut and brace.

  14. Click here

    REMOVE HOOD LOCK CONTROL CABLE COVER


    1. A015CXLE01

      Remove the 3 screws.

    2. Detach the claw and remove the cable cover.

  15. Click here

    REMOVE HOOD LOCK ASSEMBLY


    1. A01576CE01

      Remove the 2 bolts and nut.

    2. Remove the hood lock.

    3. Disconnect the connector.

    4. A015ASRE01

      Disconnect the hood lock control cable.

  16. Click here

    REMOVE RADIATOR SUPPORT SUB-ASSEMBLY


    1. Remove the 8 bolts and radiator support.

  17. Click here

    REMOVE COOLER CONDENSER ASSEMBLY


    1. A0156IT

      Remove the cooler condenser as shown in the illustration.

  18. Click here

    REMOVE COOLER DRYER


    1. A0158GGE01

      Using a 14 mm socket hexagon wrench, remove the cap from the modulator.

    2. A0155PSE01

      Remove O-ring from the cap.

    3. A015629E01

      Using pliers, remove the cooler dryer.