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AUTOMATIC TRANSMISSION ASSEMBLY (for 1VD-FTV) INSTALLATION

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  1. Click here

    INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY


    1. Using a vernier caliper and straightedge, measure dimension A between the end of the engine and the torque converter contact surface of the drive plate.

    2. Install the torque converter to the transmission housing.

    3. A0155WTE02

      Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that B is more than A measured in the first step.

      Standard distance
      B = A + 1.00 mm (0.0394 in.) or more
  2. Click here

    INSTALL TRANSFER ASSEMBLY


    1. Install the transfer with the 8 bolts.

      40 N*m 408 kgf*cm 30 ft.*lbf
      Note:

      Be careful not to damage the oil seal of the transfer adapter.

    2. A0157PE

      Install the transfer case lower protector with the 7 bolts.

      14 N*m 143 kgf*cm 10 ft.*lbf

    3. Connect the clamp of the ground cable to the transfer case lower protector.

  3. Click here

    INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

    Note:

    Check that the 2 straight pins are attached to the engine side.


    1. Install the transmission with the 10 bolts.

      for 17 mm head bolt A
      71 N*m 724 kgf*cm 52 ft.*lbf
      for 14 mm head bolt B
      37 N*m 377 kgf*cm 27 ft.*lbf
  4. Click here

    INSTALL TRANSMISSION HOUSING COVER


    1. Install the transmission housing cover with the 3 bolts.

      12 N*m 122 kgf*cm 9 ft.*lbf
  5. Click here

    INSTALL OIL PAN COVER


    1. Install the oil pan cover with the 2 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
  6. Click here

    CONNECT WIRE HARNESS AND CONNECTOR


    1. Connect the park/neutral position switch connector, 2 transmission wire connectors, 2 speed sensor connectors and 2 or 3 transfer control side connectors.

      Tip:

      Push up the lever until the claw of the transmission wire connector makes a connection sound.

    2. Connect the 8 harness clamps.

    3. Connect the wire harness with the 2 bolts.

      8.0 N*m 82 kgf*cm 71 in.*lbf

    4. Tilt up the automatic transmission.

    5. A015AZ6

      Connect the ground cable with the bolt.

      8.4 N*m 86 kgf*cm 74 in.*lbf
  7. Click here

    CONNECT BREATHER PLUG HOSE


    1. Connect the 3 breather plug hoses to the wire harness.

  8. Click here

    INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. Install the rear engine mounting insulator to the transmission with the 4 bolts.

      59 N*m 602 kgf*cm 44 ft.*lbf
  9. Click here

    INSTALL NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. Install the frame crossmember to the rear engine mounting insulator with the 4 bolts.

      37 N*m 377 kgf*cm 27 ft.*lbf
    2. A0158E5E01

      Install the frame crossmember to the frame with the 4 bolts and 4 nuts.

      110 N*m 1122 kgf*cm 81 ft.*lbf
    3. A015B3R

      Install the engine mounting hole cover.

  10. Click here

    CONNECT OIL COOLER TUBE


    1. A0156UNE02

      Connect the 2 transmission oil cooler hoses as shown in the illustration.

      Table 1. Text in Illustration
      *a Paint Mark
      *b RH Side
      Note:

      • Make sure the pinching portion of each clip is facing the direction shown in the illustration.

      • Make sure the paint mark of each hose is facing outward.

    2. Temporarily install the oil cooler tube to the engine with the bolts A and B. Install the bolt C and tighten it to the specified torque. Then tighten the bolts A and B to the specified torque.

      14 N*m 143 kgf*cm 10 ft.*lbf
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    INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT


    1. Turn the crankshaft to gain access to the installation locations of the 6 bolts and install the bolts while holding the crankshaft pulley set bolt with a wrench.

      53 N*m 540 kgf*cm 39 ft.*lbf
      Note:

      First install the black colored bolt and then install the remaining 5 bolts.

    2. A0155VY

      Install the oil pan insulator with the 2 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
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    INSTALL EXHAUST PIPE (w/ DPF)

    (Click here)

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    INSTALL EXHAUST PIPE (w/o DPF)

    (Click here)

  14. Click here

    INSTALL PROPELLER SHAFT ASSEMBLY

    (Click here)

  15. Click here

    INSTALL FRONT PROPELLER SHAFT ASSEMBLY

    (Click here)

  16. Click here

    CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


    1. Connect the gear shifting rod to the transmission control shaft lever RH with the pin and a new clip.

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    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

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    ADD AUTOMATIC TRANSMISSION FLUID

    (Click here)

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    INSPECT SHIFT LEVER POSITION


    1. When moving the shift lever from P to R with the ignition switch ON and the brake pedal depressed, make sure that it moves smoothly and correctly into position.

    2. Check that the shift lever does not stop when moving the shift lever from R to P, and check that the shift lever does not stick when moving the shift lever from D to S.

    3. Start the engine and make sure that the vehicle moves forward after moving the shift lever from N to D and moves rearward after moving the shift lever to R.

      If there are problems during the above inspections, perform the adjustment using the following procedures.


      1. Move the shift lever to N

      2. A0158CFE01

        Loosen the nut of the floor shift gear shifting rod. Then, with the lever of the floor shift assembly lightly pushed towards the rear of the vehicle, tighten the nut.

        13 N*m 130 kgf*cm 9 ft.*lbf
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    INSPECT FOR EXHAUST GAS LEAK

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    INSTALL OIL PAN PROTECTOR ASSEMBLY


    1. Install the oil pan protector with the 4 bolts.

      63 N*m 642 kgf*cm 46 ft.*lbf
  22. Click here

    INSTALL FRONT FENDER APRON TRIM PACKING C


    1. Install the front fender apron seal rear RH with the 4 clips.

  23. Click here

    INSTALL FRONT FENDER APRON TRIM PACKING A


    1. Install the front fender apron seal front RH with the 3 clips.

  24. Click here

    INSTALL NO. 2 ENGINE UNDER COVER


    1. Install the No. 2 engine under cover with the 2 bolts.

      29 N*m 296 kgf*cm 21 ft.*lbf
  25. Click here

    INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Install the No. 1 engine under cover with the 10 bolts.

      29 N*m 296 kgf*cm 21 ft.*lbf
  26. Click here

    INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. Push in the clip to install the front fender splash shield sub-assembly LH.

    2. Install the 3 bolts and screw.

  27. Click here

    INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. Push in the clip to install the front fender splash shield sub-assembly RH.

    2. Install the 3 bolts and 2 screws.

  28. Click here

    RESET MEMORY

    for w/ DPF (Click here)

    for w/o DPF (Click here)