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GLOW PLUG INSTALLATION

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Note:

  • When replacing an injector (including interchanging injectors between cylinders) or common rail, replace the corresponding injection pipes with new ones.

  • w/DPF

    When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines (Click here).

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  1. Click here

    INSTALL GLOW PLUG ASSEMBLY


    1. Clean the glow plug and glow plug hole.

    2. A01558XE02

      Apply adhesive to 3 or more thread roots in the area shown in the illustration.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Table 1. Text in Illustration
      *a 12 Thread Roots

    3. Using a 10 mm deep socket wrench, install the 8 glow plugs.

      12 N*m 125 kgf*cm 9 ft.*lbf
  2. Click here

    INSTALL NO. 1 GLOW PLUG CONNECTOR


    1. Install the 2 glow plug connectors by uniformly tightening the 8 nuts.

      2.2 N*m 22 kgf*cm 19 in.*lbf

    2. Install the 8 screw grommets.

    3. Connect the 2 wire harnesses with the 2 nuts and 2 screw grommets.

      4.0 N*m 41 kgf*cm 35 in.*lbf
  3. Click here

    INSTALL INJECTION PIPES

    (Click here)

  4. Click here

    INSTALL INTERCOOLER ASSEMBLY (w/ Intercooler)

    (Click here)

  5. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).