ENGINE OIL COOLER REMOVAL


  1. REMOVE RADIATOR ASSEMBLY

    Click here

  2. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. A0158V3

      Remove the 3 bolts, nut and stud bolt, and then disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  3. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. A0159J6

      Remove the 2 bolts and No. 2 engine under cover seal.

    3. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

    4. Install a new gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

    5. Install the No. 2 engine under cover seal with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. REMOVE OIL FILTER ELEMENT


    1. A015A6BE10
      Text in Illustration
      *1 Pipe
      *2 Hose

      Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

    2. A01565V

      Remove the oil filter drain plug.

    3. A0159CHE01
      Text in Illustration
      *1 Cap
      *2 Valve
      *3 Pipe
      *4 O-Ring
      *5 Hose

      Install the pipe to the oil filter cap.

      Note

      If the O-ring is removed with the drain plug, install the O-ring together with the pipe.

      Tech Tips

      Use a container to catch the draining oil.

    4. A0158W3

      Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.

    5. A0155MKE02
      Text in Illustration
      *1 Oil Filter Bracket Clip

      Using SST, remove the oil filter cap.

      SST
      09228-06501

      Note

      Do not remove the oil filter bracket clip.

    6. A015DDVE02
      Text in Illustration
      *1 Oil Filter Element
      *2 O-Ring

      Remove the oil filter element and O-ring from the oil filter cap.

      Note

      Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.

  5. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY


    1. A0158EO

      Disconnect the oil pressure sender gauge connector.

    2. A015AHE

      Remove the oil pressure sender gauge.

  6. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01568L

      Remove the 2 bolts.

    2. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

  7. REMOVE NO. 1 OIL COOLER BRACKET


    1. A0156RI

      Remove the 2 nuts and bracket.

    2. Disconnect the ground wire from the cylinder block.

  8. REMOVE OIL FILTER BRACKET


    1. A015AXQ

      Remove the 2 bolts, 2 nuts and filter bracket.

    2. A0156ZM

      Remove the 2 O-rings.

  9. REMOVE OIL COOLER ASSEMBLY


    1. A015DN3

      Remove the 5 nuts and oil cooler from the oil filter bracket.

    2. A0155LR

      Remove the 2 O-rings.

  10. REMOVE OIL COOLER SPACER


    1. A0155K2

      Remove the bolt and oil cooler spacer from the oil filter bracket.

    2. A015CIXE05
      Text in Illustration
      *1 Gasket

      Remove the gasket.