OIL PUMP REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A0158H7E01
      Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  5. REMOVE AIR CLEANER AND HOSE


    1. A0159Z0

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Remove the 3 bolts and loosen the hose clamp, and then remove the air cleaner and hose.

  6. REMOVE FRONT FENDER APRON TRIM PACKING A


    1. A015AN4

      Remove the 3 clips and front fender apron trim packing A.

  7. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. A0159J6

      Remove the 2 bolts and No. 2 engine under cover seal.

    3. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

    4. Install a new gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

    5. Install the No. 2 engine under cover seal with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. REMOVE RADIATOR ASSEMBLY

    Click here

  9. REMOVE INTAKE MANIFOLD

    Click here

  10. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. A0158V3

      Remove the 3 bolts, nut and stud bolt, and then disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  11. REMOVE AIR SWITCHING VALVE ASSEMBLY (w/ Secondary Air Injection System)


  12. REMOVE AIR TUBE (w/ Secondary Air Injection System)


    1. A0158KK

      Detach the wire harness clamp.

    2. Disconnect the No. 3 air injection system hose.

    3. Remove the 2 bolts and air tube.

  13. DISCONNECT ENGINE WIRE


    1. for Engine Room LH Side:


      1. A0157MS

        Disconnect the injector connector.

      2. Disconnect the 2 camshaft timing oil control valve connectors.

      3. Disconnect the 4 ignition coil connectors.

      4. Disconnect the 2 VVT sensor connectors.

      5. Disconnect the camshaft position sensor connector.

      6. Disconnect the engine coolant temperature sensor connector.

      7. Disconnect the noise filter connector.

      8. Disconnect the 8 clamps.

      9. Remove the bolt and ground wire.

    2. for Engine Room RH Side:


      1. A0159I6

        Disconnect the 2 camshaft timing oil control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the injector connector.

      5. Disconnect the noise filter connector.

      6. Disconnect the 6 clamps.

    3. A015CRN

      Remove the bolt and disconnect the clamp and engine wire.

  14. REMOVE OIL FILTER ELEMENT


    1. A015A6BE10
      Text in Illustration
      *1 Pipe
      *2 Hose

      Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

    2. A01565V

      Remove the oil filter drain plug.

    3. A0159CHE01
      Text in Illustration
      *1 Cap
      *2 Valve
      *3 Pipe
      *4 O-Ring
      *5 Hose

      Install the pipe to the oil filter cap.

      Note

      If the O-ring is removed with the drain plug, install the O-ring together with the pipe.

      Tech Tips

      Use a container to catch the draining oil.

    4. A0158W3

      Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.

    5. A0155MKE02
      Text in Illustration
      *1 Oil Filter Bracket Clip

      Using SST, remove the oil filter cap.

      SST
      09228-06501

      Note

      Do not remove the oil filter bracket clip.

    6. A015DDVE02
      Text in Illustration
      *1 Oil Filter Element
      *2 O-Ring

      Remove the oil filter element and O-ring from the oil filter cap.

      Note

      Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.

  15. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY


    1. A0158EO

      Disconnect the oil pressure sender gauge connector.

    2. A015AHE

      Remove the oil pressure sender gauge.

  16. REMOVE NO. 1 OIL COOLER BRACKET


    1. A0156RI

      Remove the 2 nuts and bracket.

    2. Disconnect the ground wire from the cylinder block.

  17. REMOVE OIL FILTER BRACKET


    1. A015AXQ

      Remove the 2 bolts, 2 nuts and filter bracket.

    2. A0156ZM

      Remove the 2 O-rings.

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0156O2

      Remove the engine oil level dipstick.

    2. Detach the engine wire clamp.

    3. Remove the bolt and engine oil level dipstick guide.

    4. Remove the O-ring from the engine oil level dipstick guide.

  19. DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR

  20. DISCONNECT VANE PUMP ASSEMBLY


    1. Remove the 2 bolts and disconnect the vane pump.

  21. DISCONNECT OIL COOLER TUBE


    1. A0157D6

      Remove the 2 bolts and disconnect the oil cooler tube.

  22. REMOVE GENERATOR ASSEMBLY


    1. A0156SB

      Disconnect the generator connector.

    2. Open the terminal cap.

    3. Remove the nut and disconnect the generator wire.

    4. Remove the bolt and disconnect the wire harness bracket from the generator.

    5. A015CP0

      Remove the 3 bolts, nut and generator.

    6. Remove the stud bolt.

  23. REMOVE NO. 4 ENGINE COVER

    A0159CD

  24. REMOVE NO. 3 ENGINE COVER

    A0156F1

  25. REMOVE FUEL TUBE SUB-ASSEMBLY


    1. A015BLG

      Remove the 2 bolts and fuel tube Click here.

  26. REMOVE FUEL HOSE


    1. Remove the fuel pipe clamp.

    2. A0156Y1

      Disconnect the 2 clamps and remove the fuel hose Click here.

  27. REMOVE NO. 4 AIR TUBE (w/ Secondary Air Injection System)


    1. A0157F3E01
      Text in Illustration
      *A for RHD
      *B for LHD

      Remove the bolt and bracket.

    2. A015AP3

      Remove the bolt, 2 nuts, 2 stud bolts, No. 4 air tube and gasket.

  28. REMOVE NO. 3 AIR TUBE (w/ Secondary Air Injection System)


    1. A015C69

      Remove the bolt, 2 nuts, 2 stud bolts, No. 3 air tube and gasket.

  29. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A0157TO

      Disconnect the heater water hose.

    2. Remove the 2 bolts and disconnect the No. 1 water by-pass pipe.

  30. DISCONNECT WATER BY-PASS HOSE


    1. A015DH5

      Disconnect the water by-pass hose.

  31. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A0156SS

      Remove the No. 1 water by-pass hose.

  32. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01568L

      Remove the 2 bolts.

    2. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

  33. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A0157UT

      Disconnect the No. 5 water by-pass hose.

  34. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A015B16

      Disconnect the No. 2 water by-pass hose from the front water by-pass joint.

    2. Disconnect the heater hose.

    3. Remove the 2 bolts and water by-pass pipe sub-assembly.

  35. REMOVE WATER INLET HOUSING


    1. A015DNS

      Remove the 3 bolts and water inlet housing.

    2. Remove the gasket from the engine water pump.

  36. REMOVE FRONT WATER BY-PASS JOINT


    1. A0159HA

      Remove the 4 nuts, water by-pass joint and 2 gaskets.

  37. REMOVE WATER PUMP PULLEY


    1. A0159D3E01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  38. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A0156GU

      Remove the bolt and No. 1 idler pulley.

  39. REMOVE FAN BRACKET ASSEMBLY


    1. A015ASE

      Remove the 5 bolts and fan bracket.

  40. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01560I

      Remove the bolt, 6 mm hexagon bolt and belt tensioner.

  41. REMOVE IGNITION COIL ASSEMBLY


    1. for Bank 1:


      1. A015AVX

        Detach the 4 clamps and disconnect the engine wire.

      2. Disconnect the 4 ignition coil connectors.

      3. A015AAZ

        Remove the 4 bolts and 4 ignition coils.

    2. for Bank 2:


      1. A0155MH

        Remove the 2 bolts and disconnect the water by-pass pipe.

      2. A015BVE

        Detach the 3 clamps and disconnect the engine wire.

      3. Disconnect the 4 ignition coil connectors.

      4. A015A25

        Remove the 4 bolts and 4 ignition coils.

  42. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A0155B6

      Remove the 14 bolts, seal washer, cylinder head cover sub-assembly LH and cylinder head cover gasket LH.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. A015DUW

      Remove the 5 gaskets from the camshaft bearing caps (No. 2, No. 3).

      Text in Illustration
      A0155IU Gasket

  43. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH


    1. A0159EN

      Remove the 14 bolts, seal washer, cylinder head cover sub-assembly RH and cylinder head cover gasket RH.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. A015A4J

      Remove the 5 gaskets from the camshaft bearing caps (No. 1, No. 3).

      Text in Illustration
      A0155IU Gasket

  44. REMOVE CRANKSHAFT PULLEY


    1. A0157O6E03
      Text in Illustration
      *a Hold
      A015DIT Turn

      Using SST, remove the crankshaft pulley set bolt.

      SST
      09213-70011
      09330-00021

    2. Temporarily install the pulley set bolt to the crankshaft until 2 or 3 threads are engaged.

    3. A0156JUE02
      Text in Illustration
      *a Hold
      A015DIT Turn

      Using the pulley set bolt and SST, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05011 )

  45. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A0159E6

      Remove the 26 bolts and nut shown in the illustration.

    2. A015964

      Remove the timing chain cover by prying between it and the cylinder head and cylinder block with a screwdriver as shown in the illustration.

      Text in Illustration
      A0155U9 Protective Tape

      Note

      Be careful not to damage the cylinder head, camshaft housing and cylinder block contact surfaces of the chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01577D

      Remove the gasket from the cylinder block.

    4. A0155SQ

      Remove the O-ring from the oil pan.

  46. REMOVE WATER INLET PIPE


    1. A0156P1

      Remove the water inlet pipe.

    2. Remove the 2 O-rings from the water inlet pipe.

  47. REMOVE FRONT CRANKSHAFT OIL SEAL


    1. A015D4JE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, pry out the front crankshaft oil seal.

      Note

      Do not damage the surface of the front crankshaft oil seal press fit hole or crankshaft.

      Tech Tips

      Tape the screwdriver tip before use.