INTAKE MANIFOLD REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Remove the cowl top ventilator louver sub-assembly Click here.

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A015CCZ

      Remove the 10 bolts and No. 1 engine under cover.

  7. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator cap. Then drain the coolant from the radiator.

    3. Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
      A015705E02
      Text in Illustration
      *1 Radiator Reservoir *2 Radiator Cap
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

    5. Tighten the radiator drain cock plug by hand.

  8. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A015DFWE03
      Text in Illustration
      *1 Bracket
      *2 Hook
      *3 Pin
      *4 Grommet

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  9. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. A0155X9

      Disconnect the vacuum hose and No. 2 ventilation hose.

    2. Loosen the 2 hose clamps.

    3. Remove the air cleaner hose.

  10. REMOVE INTAKE MANIFOLD


    1. A0155XPE01

      Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.

    2. A0158U7

      Disconnect the 2 water by-pass hoses.

    3. Disconnect the throttle body connector.

    4. A015D4C

      Disconnect the No. 1 ventilation hose.

    5. A0158NO

      Disconnect the purge VSV connector.

    6. Disconnect the purge line hose from the purge VSV.

    7. Disconnect the vacuum switching valve connector (for ACIS).

    8. A015C02

      Remove the No. 1 engine cover sub-assembly.

    9. A015DEL

      Remove the No. 3 engine cover.

    10. A015CYR

      Disconnect the 3 wire clamps from the 3 wire brackets.

    11. A0159MD

      Remove the bolt and wire bracket from the intake manifold.

    12. A015A7X

      Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

  11. REMOVE VENTILATION HOSE ASSEMBLY


    1. A015A2BE02

      Remove the 2 bolts and ventilation hose from the intake manifold.

  12. REMOVE NO. 1 V-BANK COVER BRACKET


    1. A015AOP

      Remove the 2 bolts and bracket.

  13. REMOVE V-BANK COVER BOLT


    1. A01578N

      Remove the cover bolt from the intake manifold.

  14. REMOVE NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. A01569P

      Remove the bolt and bracket.

  15. REMOVE THROTTLE BODY ASSEMBLY


    1. A0158QDE01

      Remove the 4 bolts, throttle body and gasket.

  16. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. A01555D

      Disconnect the 2 vacuum hoses from the vacuum switching valve.

    2. Remove the bolt and vacuum switching valve.

  17. REMOVE PURGE VSV


    1. A0157K2

      Disconnect the purge line hose from the intake manifold.

    2. Remove the bolt and purge VSV.

  18. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A015BJN

      Remove the 2 bolts and 2 wire harness clamp brackets.