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FUEL SUB TANK INSTALLATION

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  1. Click here

    INSTALL FUEL TANK TO FILLER PIPE HOSE


    1. A015BW3E02

      Install the hose to the fuel sub tank as shown in the illustration.

      Table 1. Text in Illustration
      *1 Tank Side Mark
      *2 Hose Side Mark
      Tip:

      • Align the fuel sub tank side mark with the hose side mark when installing the hose.

      • A015BD6E03

        Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.

      Table 2. Text in Illustration
      *1 Stopper
  2. Click here

    INSTALL NO. 3 FUEL HOSE


    1. A015903E02

      Install the fuel hose to the fuel sub tank as shown in the illustration.

      Table 3. Text in Illustration
      *1 Tank Side Mark
      *2 Hose Side Mark
      Tip:

      • Align the fuel sub tank side mark with the hose side mark when installing the hose.

      • A015BD6E03

        Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.

      Table 4. Text in Illustration
      *1 Stopper
  3. Click here

    INSTALL FUEL TANK BREATHER HOSE


    1. Install the breather hose to the fuel sub tank.

  4. Click here

    INSTALL FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. Install a new gasket to the fuel and evaporation vent tube.

    2. Install the fuel and evaporation vent tube with the 6 bolts.

      3.5 N*m 36 kgf*cm 31 in.*lbf
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    INSTALL FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. Install the 2 fuel tank evaporation vent tubes.

  6. Click here

    INSTALL FUEL HOSE

  7. Click here

    INSTALL FUEL SENDER GAUGE ASSEMBLY


    1. Install a new gasket to the sender gauge.

      Note:

      Be careful not to bend the arm of the fuel sender gauge.

    2. Install the sender gauge with the 5 screws.

      1.5 N*m 15 kgf*cm 13 in.*lbf
  8. Click here

    INSTALL FLOOR NO. 3 WIRE


    1. Attach the wire harness clamp to the fuel sub tank.

    2. Connect the sender gauge connector.

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    INSTALL FUEL SUB TANK SUB-ASSEMBLY


    1. Set the fuel sub tank on a transmission jack and raise the fuel sub tank.

    2. Connect the 2 fuel tank bands with the 2 bolts.

      40 N*m 408 kgf*cm 30 ft.*lbf

    3. Connect the floor No. 3 wire connector.

    4. Attach the 3 wire harness clamps.

  10. Click here

    CONNECT FUEL TANK TO FILLER PIPE HOSE


    1. Connect the hose to the filler pipe.

  11. Click here

    CONNECT NO. 3 FUEL HOSE


    1. Connect the fuel hose to the filler pipe.

  12. Click here

    CONNECT FUEL TANK BREATHER HOSE


    1. Connect the breather hose to the filler pipe.

  13. Click here

    CONNECT FUEL HOSE

  14. Click here

    CONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. Connect the 2 fuel tubes.

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    INSTALL FUEL TANK CAP ASSEMBLY

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    INSTALL NO. 1 SPARE WHEEL STOPPER


    1. Install the spare wheel stopper with the 2 bolts.

      32 N*m 326 kgf*cm 24 ft.*lbf
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    INSTALL SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET


    1. Install the spare wheel carrier crossmember and 2 brackets to the vehicle with the 6 bolts labeled C.

      for bolt C
      20 N*m 204 kgf*cm 15 ft.*lbf
    2. A0155A1E01

      Temporarily install the bolt labeled A, and then tighten the bolt labeled A and bolts labeled B.

      for bolt A
      29 N*m 296 kgf*cm 21 ft.*lbf
      for bolt B
      20 N*m 204 kgf*cm 15 ft.*lbf
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    INSTALL TAILPIPE ASSEMBLY


    1. Install the tailpipe to the 2 exhaust pipe supports.

    2. Install a new gasket to the center exhaust pipe.

    3. Connect the tailpipe to the center exhaust pipe.

    4. A0158T9E01

      Attach a new clamp to the tailpipe and center exhaust pipe. Then install the bolt to the clamp.

      32 N*m 326 kgf*cm 24 ft.*lbf
      Table 5. Text in Illustration
      *1 Gasket
      *a Top
      *b LH Side
      *c Front
      Tip:

      Install the clamp within the angle range shown in the illustration.

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    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

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    INSPECT FOR FUEL LEAK


    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch on (IG) and intelligent tester main switch on.

      Note:

      Do not start the engine.

    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    4. Check that there are no fuel leaks after doing maintenance anywhere on the fuel system.

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    INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

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    INSTALL SPARE TIRE