FUEL SUB TANK REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE SPARE TIRE

  5. REMOVE TAILPIPE ASSEMBLY


    1. Remove the bolt, clamp and gasket.

    2. Remove the tailpipe from the 2 exhaust pipe supports.

    3. Remove the bolt and clamp, and then disconnect the tailpipe from the center exhaust pipe.

  6. REMOVE SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET


    1. Remove the bolt labeled A, and then loosen the 4 bolts labeled B.

      A0155A1E01

    2. Slightly raise the spare wheel carrier crossmember, and then remove the 6 bolts labeled C, spare wheel carrier crossmember and 2 brackets.

  7. REMOVE NO. 1 SPARE WHEEL STOPPER


    1. A0155EF

      Remove the 2 bolts and spare wheel stopper.

  8. REMOVE FUEL TANK CAP ASSEMBLY

  9. DISCONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A015BPG

      Disconnect the 2 fuel tank evaporation vent tubes.

  10. DISCONNECT FUEL HOSE

    A0158W4

  11. DISCONNECT FUEL TANK BREATHER HOSE


    1. A0157C1

      Disconnect the breather hose from the filler pipe.

  12. DISCONNECT NO. 3 FUEL HOSE


    1. A015D5A

      Disconnect the fuel hose from the filler pipe.

  13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A015ABS

      Disconnect the hose from the filler pipe.

  14. REMOVE FUEL SUB TANK SUB-ASSEMBLY


    1. A0155D7

      Disconnect the floor No. 3 wire connector.

    2. Using a clip remover, detach the 3 wire harness clamps.

    3. Set a transmission jack underneath the fuel sub tank.

    4. A0156XX

      Remove the 2 bolts and disconnect the 2 fuel tank bands.

    5. Remove the fuel sub tank.

  15. REMOVE FLOOR NO. 3 WIRE


    1. A015ANU

      Disconnect the sender gauge connector.

    2. Using a clip remover, detach the wire harness clamp.

  16. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01559D

      Remove the 5 screws and sender gauge.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    2. Remove the gasket from the sender gauge.

  17. REMOVE FUEL HOSE

    A01572I

  18. REMOVE FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A0156RG

      Remove the 2 fuel tank evaporation vent tubes.

  19. REMOVE FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A015DOF

      Remove the 6 bolts and fuel and evaporation vent tube.

    2. Remove the gasket from the fuel and evaporation vent tube.

  20. REMOVE FUEL TANK BREATHER HOSE


    1. A015AXK

      Remove the breather hose from the fuel sub tank.

  21. REMOVE NO. 3 FUEL HOSE


    1. A015BEG

      Remove the fuel hose from the fuel sub tank.

  22. REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. A0155I4

      Remove the hose from the fuel sub tank.