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FUEL SUB TANK REMOVAL

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  1. Click here

    DISCHARGE FUEL SYSTEM PRESSURE

    CAUTION:

    • Do not disconnect any part of the fuel system until you have discharged the fuel system pressure.

    • After discharging the fuel pressure, place a cloth or equivalent over fittings as you separate them to reduce the risk of fuel spray on yourself or in the engine compartment.


    1. Disconnect the fuel pump ECU connector (Click here).

    2. Start the engine. After the engine stops, turn the engine switch off.

      Tip:

      DTC P0171/0174 (system too lean) may be stored.

    3. Crank the engine again, and then check that the engine does not start.

    4. Loosen the fuel tank cap, and then discharge the pressure in the fuel tank completely.

    5. Disconnect the cable from the negative (-) battery terminal.

      Note:

      • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

      • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

    6. Connect the fuel pump ECU connector (Click here).

  2. Click here

    PRECAUTION

    Note:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  4. Click here

    REMOVE SPARE TIRE

  5. Click here

    REMOVE TAILPIPE ASSEMBLY


    1. A015A6R

      Remove the bolt and exhaust tailpipe clamp.

    2. Remove the 2 exhaust pipe supports, gasket and tailpipe.

  6. Click here

    REMOVE SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET


    1. A0155A1E01

      Remove the bolt labeled A, and then loosen the 4 bolts labeled B.

    2. Slightly raise the spare wheel carrier crossmember, and then remove the 6 bolts labeled C, spare wheel carrier crossmember and 2 brackets.

  7. Click here

    REMOVE NO. 1 SPARE WHEEL STOPPER


    1. A0155EF

      Remove the 2 bolts and spare wheel stopper.

  8. Click here

    REMOVE FUEL TANK CAP ASSEMBLY

  9. Click here

    DISCONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A015BPG

      Disconnect the 2 fuel tank evaporation vent tubes.

  10. Click here

    DISCONNECT FUEL HOSE

  11. Click here

    DISCONNECT FUEL TANK BREATHER HOSE


    1. A0157C1

      Disconnect the breather hose from the filler pipe.

  12. Click here

    DISCONNECT NO. 3 FUEL HOSE


    1. A015D5A

      Disconnect the fuel hose from the filler pipe.

  13. Click here

    DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A015ABS

      Disconnect the hose from the filler pipe.

  14. Click here

    REMOVE FUEL SUB TANK SUB-ASSEMBLY


    1. A0155D7

      Disconnect the floor No. 3 wire connector.

    2. Using a clip remover, detach the 3 wire harness clamps.

    3. Set an engine lifter underneath the fuel sub tank.

    4. A0156XX

      Remove the 2 bolts and disconnect the 2 fuel tank bands.

    5. Remove the fuel sub tank.

  15. Click here

    REMOVE FLOOR NO. 3 WIRE


    1. A015ANU

      Disconnect the sender gauge connector.

    2. Using a clip remover, detach the wire harness clamp.

  16. Click here

    REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01559D

      Remove the 5 screws and sender gauge.

      Note:

      Be careful not to bend the arm of the fuel sender gauge.

    2. Remove the gasket from the sender gauge.

  17. Click here

    REMOVE FUEL HOSE

  18. Click here

    REMOVE FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A0156RG

      Remove the 2 fuel tank evaporation vent tubes.

  19. Click here

    REMOVE FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A015DOF

      Remove the 6 bolts and the fuel and evaporation vent tube.

    2. Remove the gasket from the fuel and evaporation vent tube.

  20. Click here

    REMOVE FUEL TANK BREATHER HOSE


    1. A015AXK

      Remove the breather hose from the fuel sub tank.

  21. Click here

    REMOVE NO. 3 FUEL HOSE


    1. A015BEG

      Remove the fuel hose from the fuel sub tank.

  22. Click here

    REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. A0155I4

      Remove the hose from the fuel sub tank.