ENGINE ASSEMBLY REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 7 clips and radiator support seal.

      A015BVKE02

  5. REMOVE RADIATOR GRILLE


    1. A0157G3E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the radiator grille assembly.

    2. Remove the 3 screws.

    3. Detach the 2 clips and 8 claws, and remove the radiator grille assembly.

    4. w/ Wide View Front Monitor System:


      1. Disconnect the connector.

  6. REMOVE FRONT BUMPER COVER

    Tech Tips

    For the front bumper cover with garnish, use the procedure described below.


    1. Put protective tape around the front bumper cover.

      A0155QIE01
      Text in Illustration
      *1 Protective Tape - -

    2. Using a T30 "TORX" socket, remove the 6 screws.

      A015DGIE01
      Text in Illustration
      *A LH Side *B RH Side

    3. Remove the 3 clips, 4 screws and 4 bolts.

    4. Detach the 10 claws and remove the front bumper cover.

      A0158BY

    5. w/ TOYOTA Parking Assist-sensor System or w/ Fog Light:

      Disconnect the No. 4 engine room wire connector and remove the front bumper cover.

    6. A0159AB

      w/ Headlight Cleaner System:

      Disconnect the headlight cleaner hose and remove the front bumper cover.

  7. REMOVE TRANSMISSION OIL COOLER AIR DUCT


    1. A015CFQ

      Remove the 4 bolts and oil cooler air duct.

  8. DISCONNECT RADIATOR SIDE DEFLECTOR LH


    1. A015DIN

      Using a clip remover, remove the 4 clips and disconnect the side deflector.

  9. REMOVE HOOD SUB-ASSEMBLY


    1. A015AM6

      Remove the 2 hood support bolts and disconnect the hood supports.

      CAUTION:

      Remove the hood support assembly while supporting the hood by hand.

    2. Remove the 4 bolts and hood.

  10. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  11. REMOVE FRONT FENDER APRON SEAL LH


    1. A015CC0

      Using a clip remover, remove the 3 clips and fender apron seal.

  12. REMOVE FRONT FENDER APRON SEAL REAR LH


    1. A0155AV

      Using a clip remover, remove the 4 clips and fender apron seal.

  13. REMOVE FRONT FENDER APRON SEAL FRONT RH


    1. A015AN4

      Using a clip remover, remove the 3 clips and fender apron seal.

  14. REMOVE FRONT FENDER APRON SEAL REAR RH


    1. A015D4I

      Using a clip remover, remove the 4 clips and fender apron seal.

  15. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  16. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  17. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A015CCZ

      Remove the 10 bolts and No. 1 engine under cover.

  18. REMOVE NO. 2 ENGINE UNDER COVER


    1. A015A78

      Remove the 2 bolts and No. 2 engine under cover.

  19. REMOVE OIL PAN PROTECTOR ASSEMBLY

    A015AER

    1. Remove the 4 bolts and oil pan protector assembly.

  20. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. A0159J6

      Remove the 2 bolts and No. 2 engine under cover seal.

    3. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

    4. Install a new gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  21. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator cap. Then drain the coolant from the radiator.

    3. Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
      A015705E02
      Text in Illustration
      *1 Radiator Reservoir *2 Radiator Cap
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

    5. Tighten the radiator drain cock plug by hand.

  22. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A015DFWE03
      Text in Illustration
      *1 Bracket
      *2 Hook
      *3 Pin
      *4 Grommet

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  23. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. A0155X9

      Disconnect the vacuum hose and No. 2 ventilation hose.

    2. Loosen the 2 hose clamps.

    3. Remove the air cleaner hose.

  24. REMOVE AIR CLEANER ASSEMBLY


    1. A0157H2

      Remove the 3 bolts and air cleaner.

  25. REMOVE NO. 1 RADIATOR HOSE

  26. REMOVE NO. 2 RADIATOR HOSE

  27. REMOVE FAN SHROUD


    1. A0158MD

      Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the fan and generator V-belt Click here.

    3. A0157LN

      Disconnect the reservoir hose from the upper radiator tank.

    4. Detach the claw to open the flexible hose clamp.

    5. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.

    6. Remove the 2 bolts holding the fan shroud.

    7. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    8. Remove the fan pulley.

  28. REMOVE RADIATOR ASSEMBLY


    1. A0157PS

      Disconnect the 2 oil cooler hoses.

    2. A015BK7

      Remove the 4 bolts and radiator.

  29. DISCONNECT FUEL MAIN AND RETURN HOSE


    1. A015B98

      Remove the fuel pipe clamp.

    2. Disconnect the fuel main and return hoses Click here.

  30. DISCONNECT WIRE HARNESS AND HOSE


    1. A0157DB

      Disconnect the purge line hose.

    2. A015CIPE01

      Remove the heater hose.

    3. Disconnect the clamp and ECM connector.

      Text in Illustration
      *A w/o Rear Heater
      *B w/ Rear Heater

      Tech Tips

      Refer to the following procedures to disconnect the ECM connector Click here.

    4. A015BWE

      Disconnect the 4 connectors and clamp from the connector holder block.

    5. A0156KJ

      Remove the bolt and disconnect the ground wire.

    6. A015A8K

      Remove the nut and disconnect the wire from the positive (+) battery cable.

    7. Disconnect the cable from the positive (+) battery terminal.

    8. Remove the bolt and disconnect the ground wire from the body.

    9. Remove the bolt and disconnect the ground wire from the bracket.

    10. Remove the nut and disconnect the wire and 2 clips from the engine room junction block.

    11. Disconnect the 2 connectors and 2 clips from the engine room junction block.

    12. Disconnect the 2 connectors and clamp.

  31. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. A0158V3

      Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  32. DISCONNECT VANE PUMP ASSEMBLY


    1. A015CHX

      Remove the 2 bolts and disconnect the vane pump.

  33. REMOVE GENERATOR ASSEMBLY


    1. A0156SB

      Disconnect the generator connector.

    2. Open the terminal cap.

    3. Remove the nut and disconnect the generator wire.

    4. Remove the bolt and disconnect the wire harness bracket from the generator.

    5. A015CP0

      Remove the 3 bolts, nut and generator.

    6. Remove the stud bolt.

  34. REMOVE TAILPIPE ASSEMBLY


    1. Remove the bolt, clamp and gasket.

    2. Remove the tailpipe from the 2 exhaust pipe supports.

    3. Remove the bolt and clamp, and then disconnect the tailpipe from the center exhaust pipe.

  35. REMOVE CENTER EXHAUST PIPE ASSEMBLY


    1. Remove the 4 bolts.

    2. Remove the center exhaust pipe from the 3 exhaust pipe supports.

    3. Remove the 2 gaskets from the front exhaust pipe and front No. 2 exhaust pipe.

  36. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY


    1. Disconnect the heated oxygen sensor connector.

    2. Remove the bolt and disconnect the wire harness clamp bracket of the oxygen sensor from the transmission.

    3. Remove the 2 nuts, front No. 2 exhaust pipe and gasket from the exhaust manifold LH.

  37. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Disconnect the heated oxygen sensor connector.

    2. Remove the bolt and disconnect the wire harness clamp bracket of the oxygen sensor from the transmission.

    3. Remove the 2 nuts, front exhaust pipe and gasket from the exhaust manifold RH.

  38. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A015DSY

      Disconnect the wire harness clamp.

    2. Remove the dipstick.

    3. Remove the bolt and dipstick guide.

    4. Remove the O-ring from the dipstick guide.

  39. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  40. REMOVE REAR PROPELLER SHAFT ASSEMBLY

    Click here

  41. REMOVE PROPELLER SHAFT HEAT INSULATOR


    1. A015BHU

      Remove the 2 bolts and heat insulator.

  42. REMOVE NO. 2 MANIFOLD STAY


    1. A0159NE

      Remove the 3 bolts and manifold stay.

  43. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A0159EO

      Remove the 3 bolts and heat insulator.

  44. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A0159W3

      Remove the 8 nuts, exhaust manifold and gasket.

  45. REMOVE NO. 1 MANIFOLD STAY


    1. A015C7Z

      Remove the 3 bolts and manifold stay.

  46. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A015E1B

      Remove the 3 bolts and heat insulator.

  47. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A0156VS

      Remove the 8 nuts, exhaust manifold and gasket.

  48. REMOVE STARTER COVER


    1. A015B9D

      Remove the 3 bolts and starter cover.

  49. REMOVE STARTER ASSEMBLY


    1. A0156WV

      Disconnect the starter connector.

    2. Remove the nut and disconnect the starter wire.

    3. A015E65

      Remove the 2 bolts and starter.

    4. A015E7L

      Remove the flywheel housing side cover.

  50. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    Click here

  51. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Tech Tips

    Only perform this procedure when replacement of the engine mounting insulator is necessary.


    1. A015CMT

      Remove the 2 bolts and front engine mounting insulator RH.

    2. Remove the 4 bolts and rear engine mounting insulator from the transmission.

  52. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. A015A8OE02

      Using SST, hold the crankshaft.

      SST
      09213-70011
      09330-00021
    2. A0155RD

      Remove the 10 bolts, rear drive plate spacer, drive plate and crankshaft angle sensor rotor.

  53. DISCONNECT OIL COOLER PIPE ASSEMBLY


    1. A015AGP

      Remove the 2 bolts and disconnect the oil cooler pipe.

  54. REMOVE WATER PIPE AND HOSE SUB-ASSEMBLY


    1. A015DVE

      Remove the 2 bolts and disconnect the hose. Then remove the water pipe and hose.

  55. REMOVE ENGINE ASSEMBLY


    1. A015A90

      Install 2 engine hangers with 2 bolts as shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      Engine hanger 12281-38150
      Bolt 90119-14120
    2. A015C2EE03
      Text in Illustration
      *1 Engine Hanger
      *2 ENGINE
      *a 50° or less

      Attach an engine sling device and hang the engine with a chain block.

      Note

      When hanging the engine, make sure to hang the engine with the sling device's hanging angle at 50° or less. If not, the engine or engine hangers may be damaged.

    3. A015BYFE02
      Text in Illustration
      *A RH
      *B LH

      Remove the 4 engine mounting insulator bolts.

    4. Lift the engine out from the vehicle slowly and carefully.

      Note


      • Make sure the engine is clear of all wiring, hoses and cables.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  56. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with bolts.

    2. Remove the 2 bolts and 2 engine hangers.

  57. REMOVE FRONT ENGINE MOUNTING INSULATOR LH


    1. A015E78

      Remove the nut and mounting insulator.

  58. REMOVE FRONT ENGINE MOUNTING INSULATOR RH


    1. A01574B

      Remove the nut and mounting insulator.

  59. REMOVE NO. 2 FRONT ENGINE MOUNTING BRACKET LH


    1. A015CC5

      Remove the bolt and No. 2 front engine mounting bracket LH.