SPIRAL CABLE INSPECTION

Info Added 2017-08-02

PROCEDURE


  1. INSPECT SPIRAL CABLE SUB-ASSEMBLY

    Note


    • Do not remove the steering sensor from the spiral cable sub-assembly when inspecting the spiral cable sub-assembly.

    • Remove the steering sensor from the spiral cable sub-assembly only when replacing the spiral cable sub-assembly.


    1. Visually check the spiral cable sub-assembly for defects.


      1. The defects are as follows:


        • Scratches

        • Small cracks

        • Dents

        • Chips

        • Cracks or other damage to the connector

          OK
          No defects are found.

        If any of the defects is found, replace the spiral cable sub-assembly with a new one.

    2. Check the spiral cable sub-assembly.

      A0005FIC13
      *A w/o Pre-crash Safety System *B w/ Pre-crash Safety System
      *a

      Component without harness connected

      (Spiral Cable Sub-assembly)

      		 *b Color: Light Green
      *c Color: Black - -
      A0003KI Interlock - -

      Note


      • When rotating the spiral cable sub-assembly, make sure to push on the interlock shown in the illustration to release the interlock mechanism.

      • As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.


      1. Set the spiral cable sub-assembly to the center position Click here.

      2. Measure the resistance between each terminal of the spiral cable sub-assembly according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less
        H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less
        H22-4 (ILL-) - z5-9 (ILL-) Always 3 Ω or less
        H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less
        H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less
        H22-7 (CCS) - z5-12 (CCS) Always 3 Ω or less
        H22-9 (LDA) - z20-2 (LDA)* Always 3 Ω or less
        H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less
        H22-11 (+DP2) - z5-3 (+DP2) Always 3 Ω or less
        H22-12 (DIST) - z5-4 (DIST)* Always 3 Ω or less
        H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less
        H22-14 (HO) - z5-6 (HO) Always 3 Ω or less
        H21-1 (D+) - z21-2 (D+) Always Below 1 Ω
        H21-2 (D-) - z21-1 (D-) Always Below 1 Ω
        H21-3 (D2-) - z22-1 (D2-) Always Below 1 Ω
        H21-4 (D2+) - z22-2 (D2+) Always Below 1 Ω
        H213-2 (EHT) - z19-1 (EHT)* Always Below 0.1 Ω
        H213-4 (BHT) - z19-4 (BHT)* Always Below 0.1 Ω
        *: w/ Pre-crash Safety System

      3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less
        H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less
        H22-4 (ILL-) - z5-9 (ILL-) Always 3 Ω or less
        H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less
        H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less
        H22-7 (CCS) - z5-12 (CCS) Always 3 Ω or less
        H22-9 (LDA) - z20-2 (LDA)* Always 3 Ω or less
        H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less
        H22-11 (+DP2) - z5-3 (+DP2) Always 3 Ω or less
        H22-12 (DIST) - z5-4 (DIST)* Always 3 Ω or less
        H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less
        H22-14 (HO) - z5-6 (HO) Always 3 Ω or less
        H21-1 (D+) - z21-2 (D+) Always Below 1 Ω
        H21-2 (D-) - z21-1 (D-) Always Below 1 Ω
        H21-3 (D2-) - z22-1 (D2-) Always Below 1 Ω
        H21-4 (D2+) - z22-2 (D2+) Always Below 1 Ω
        H213-2 (EHT) - z19-1 (EHT)* Always Below 0.1 Ω
        H213-4 (BHT) - z19-4 (BHT)* Always Below 0.1 Ω
        *: w/ Pre-crash Safety System

      4. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less
        H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less
        H22-4 (ILL-) - z5-9 (ILL-) Always 3 Ω or less
        H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less
        H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less
        H22-7 (CCS) - z5-12 (CCS) Always 3 Ω or less
        H22-9 (LDA) - z20-2 (LDA)* Always 3 Ω or less
        H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less
        H22-11 (+DP2) - z5-3 (+DP2) Always 3 Ω or less
        H22-12 (DIST) - z5-4 (DIST)* Always 3 Ω or less
        H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less
        H22-14 (HO) - z5-6 (HO) Always 3 Ω or less
        H21-1 (D+) - z21-2 (D+) Always Below 1 Ω
        H21-2 (D-) - z21-1 (D-) Always Below 1 Ω
        H21-3 (D2-) - z22-1 (D2-) Always Below 1 Ω
        H21-4 (D2+) - z22-2 (D2+) Always Below 1 Ω
        H213-2 (EHT) - z19-1 (EHT)* Always Below 0.1 Ω
        H213-4 (BHT) - z19-4 (BHT)* Always Below 0.1 Ω
        *: w/ Pre-crash Safety System

        If the result is not as specified, replace the spiral cable sub-assembly.