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FRONT BRAKE REMOVAL

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CAUTION / NOTICE / HINT

Note:

  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

Tip:

  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

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PROCEDURE


  1. Click here

    PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work (Click here).

  2. Click here

    DISABLE BRAKE CONTROL (for LHD)

    Click here

  3. Click here

    REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for RHD)

    Tip:

    Use the same procedure as for LHD (Click here).

  4. Click here

    REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

    Click here

  5. Click here

    DISABLE BRAKE CONTROL (for RHD)

    Click here

  6. Click here

    REMOVE FRONT WHEEL

  7. Click here

    DRAIN BRAKE FLUID

    Note:

    If brake fluid leaks onto any painted surface, immediately wash it off.

  8. Click here

    SEPARATE FRONT FLEXIBLE HOSE


    1. A0008SE

      Remove the union bolt and gasket, and separate the front flexible hose from the disc brake cylinder assembly.

  9. Click here

    REMOVE DISC BRAKE CYLINDER ASSEMBLY


    1. A0004LOE05

      Hold the front disc brake cylinder slide pin, and remove the 2 bolts and disc brake cylinder assembly.

      Table 1. Text in Illustration
      *a Hold
      *b Turn
  10. Click here

    REMOVE FRONT DISC BRAKE PAD KIT


    1. A00094C

      Remove the 2 anti-squeal springs from the front disc brake pads.

    2. A0008LW

      Remove the 2 front disc brake pads with front anti-squeal shim kit from the front disc brake cylinder mounting.

  11. Click here

    REMOVE FRONT ANTI-SQUEAL SHIM KIT


    1. A000447

      Remove the front disc brake anti-squeal shim from each front disc brake pad.

    2. A0006B6

      Remove the front disc brake pad wear indicator plate from each front disc brake pad.

  12. Click here

    REMOVE FRONT DISC BRAKE FITTING KIT


    1. A0006YZE06

      Remove the 2 front No. 1 disc brake pad support plates and 2 front No. 2 disc brake pad support plates from the front disc brake cylinder mounting.

      Table 2. Text in Illustration
      *1 Front No. 1 Disc Brake Pad Support Plate
      *2 Front No. 2 Disc Brake Pad Support Plate
      Note:

      Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.

  13. Click here

    REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A0003HX

      Remove the front disc brake cylinder slide pin from the front disc brake cylinder mounting.

  14. Click here

    REMOVE FRONT NO. 2 DISC BRAKE CYLINDER SLIDE PIN


    1. A00074F

      Remove the front No. 2 disc brake cylinder slide pin from the front disc brake cylinder mounting.

  15. Click here

    REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING


    1. A0007JJE14

      Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bushing from the front No. 2 disc brake cylinder slide pin.

      Table 3. Text in Illustration
      *1 Protective Tape
      Note:

      Do not damage the front No. 2 disc brake cylinder slide pin.

  16. Click here

    REMOVE FRONT DISC BRAKE CYLINDER MOUNTING


    1. A0008IK

      Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.

  17. Click here

    REMOVE FRONT DISC BRAKE BUSHING DUST BOOT


    1. A0008IO

      Secure the front disc brake cylinder mounting in a vise.

    2. Using a screwdriver and a plastic hammer, remove the 2 front disc brake bushing dust boots.

  18. Click here

    REMOVE FRONT DISC


    1. A00047QE06

      Put matchmarks on the front disc and the front axle hub.

      Table 4. Text in Illustration
      *a Matchmark

    2. Remove the front disc.