BRAKE BOOSTER PUMP(for RHD) REMOVAL

PROCEDURE

1. Click here

   PRECAUTION

   Note:

   After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work (Click here).

2. Click here

   REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

   Tip:

   Use the same procedure as for LHD (Click here).

3. Click here

   REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY

   Click here

4. Click here

   DISABLE BRAKE CONTROL

   Click here

5. Click here

   DRAIN BRAKE FLUID

   Note:

   If brake fluid leaks onto any painted surface, immediately clean it off.

6. Click here

   REMOVE COOL AIR INTAKE DUCT SEAL

   Click here

7. Click here

   REMOVE INLET AIR CLEANER ASSEMBLY

   Click here

8. Click here

   REMOVE AIR CLEANER CAP SUB-ASSEMBLY

   Click here

9. Click here

   REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

10. Click here

    REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

11. Click here

    SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

    Click here

12. Click here

    SEPARATE RESERVOIR TUBE

    Click here

13. Click here

    DISCONNECT BRAKE ACTUATOR HOSE

    
    
    1. 

       Move the clip and disconnect the brake actuator hose from the brake booster pump assembly.

14. Click here

    REMOVE RESERVOIR BRACKET

    
    
    1. 

       Remove the 2 bolts and reservoir bracket from the brake actuator bracket assembly.

15. Click here

    REMOVE BRAKE BOOSTER PUMP ASSEMBLY

    
    
    1. 

       Disconnect the 2 connectors from the brake booster pump assembly.

    2. 

       Using a union nut wrench, disconnect the front No. 1 brake tube from the brake booster pump assembly.

    3. 

       Remove the 2 nuts, brake booster pump assembly, 2 brake actuator case collars and 2 brake booster pump bushings from the brake actuator bracket assembly.

       Table 1. Text in Illustration

       *a	Union
       *b	Connector
       *c	Stud

       Note:
       

       • Do not carry the brake booster pump assembly by the parts shown in bold in the illustration.

       • Do not drop the brake booster pump assembly when carrying it.

       • Do not kink or damage the brake lines.

       • Be careful not to allow any brake fluid to enter the connector.

16. Click here

    REMOVE FRONT WHEEL LH

17. Click here

    REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY

    
    
    1. 

       Disengage the 2 clamps to separate the 2 wire harnesses from the brake actuator bracket assembly.

    2. 

       Disengage the clamp to separate the front No. 5 brake tube from the brake actuator bracket assembly.

    3. 

       Remove the 3 bolts and brake actuator bracket assembly from the vehicle body.