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FRONT LOWER SUSPENSION ARM INSTALLATION

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PROCEDURE


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    INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH (for LH Side)


    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly LH.

    2. A0007N7E04

      Install the front lower No. 1 suspension arm sub-assembly LH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Bolt 1, 2
      200 N*m 2039 kgf*cm 148 ft.*lbf
      Bolt 3
      135 N*m 1377 kgf*cm 100 ft.*lbf
      Note:

      While keeping the nut from rotating, tighten the bolt.

    3. Install the front lower No. 1 suspension arm sub-assembly LH to the front lower ball joint assembly with the bolt and 2 nuts.

      92 N*m 938 kgf*cm 68 ft.*lbf
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    INSTALL ENGINE MOUNTING INSULATOR LH (for LH Side)


    1. A00085BE03

      Set the engine mounting insulator LH on the front frame assembly.

      Table 1. Text in Illustration
      *a Pin

    2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.

      Note:

      • Match the position of the pin (stopper).

      • Do not position the wooden block on the oil pan.

      • Do not damage the components surrounding the engine assembly with transaxle.

      • Ensure that the jack and wooden block are stable.

    3. A0006MRE03

      Using SST, install the nut to the engine mounting insulator LH.

      09961-00950
      Table 2. Text in Illustration
      *a Fulcrum Length
      without SST
      95 N*m 969 kgf*cm 70 ft.*lbf
      with SST
      68 N*m 695 kgf*cm 50 ft.*lbf
      Tip:

      • This torque value is effective when SST is parallel to the torque wrench.

      • This torque value can be obtained by using a torque wrench with a fulcrum length of 380 mm (1.25 ft.) and SST with a fulcrum length of 150 mm (5.91 in.).

      • If using a torque wrench with a length that is not 380 mm (1.25 ft.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).

    4. A0008WT

      Install the engine mounting insulator LH with the 3 nuts.

      99 N*m 1010 kgf*cm 73 ft.*lbf

    5. Install the 2 hole plugs.

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    INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH (for RH Side)


    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly RH.

    2. A0003MRE04

      Install the front lower No. 1 suspension arm sub-assembly RH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Bolt 1, 2
      200 N*m 2039 kgf*cm 148 ft.*lbf
      Bolt 3
      135 N*m 1377 kgf*cm 100 ft.*lbf
      Note:

      While keeping the nut from rotating, tighten the bolt.

    3. Install the front lower No. 1 suspension arm sub-assembly RH to the front lower ball joint assembly with the bolt and 2 nuts.

      92 N*m 938 kgf*cm 68 ft.*lbf
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    INSTALL ENGINE MOUNTING INSULATOR RH (for RH Side)


    1. A00051AE04

      Set the engine mounting insulator RH on the front frame assembly.

      Table 3. Text in Illustration
      *a Cutout

    2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.

      Note:

      • Match the position of the cutout (stopper).

      • Do not position the wooden block on the oil pan.

      • Do not damage the components surrounding the engine assembly with transaxle.

      • Ensure that the jack and wooden block are stable.

    3. A0006H4E03

      Using SST, install the nut to the engine mounting insulator RH.

      09961-00950
      Table 4. Text in Illustration
      *a Fulcrum Length
      without SST
      95 N*m 969 kgf*cm 70 ft.*lbf
      with SST
      68 N*m 695 kgf*cm 50 ft.*lbf
      Tip:

      • This torque value is effective when SST is parallel to the torque wrench.

      • This torque value can be obtained by using a torque wrench with a fulcrum length of 380 mm (1.25 ft.) and SST with a fulcrum length of 150 mm (5.91 in.).

      • If using a torque wrench with a length that is not 380 mm (1.25 ft.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).

    4. A0009LQ

      Install the engine mounting insulator RH with the 3 nuts.

      99 N*m 1010 kgf*cm 73 ft.*lbf

    5. Install the 2 hole plugs.

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    INSTALL FRONT ENGINE MOUNTING INSULATOR


    1. Install the front engine mounting insulator to the front frame assembly with the 3 nuts.

      58 N*m 591 kgf*cm 43 ft.*lbf
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    CONNECT OXYGEN SENSOR


    1. Connect the oxygen sensor connector.

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    CONNECT NO. 4 ENGINE WIRE


    1. Connect the No. 4 engine wire to the front frame assembly with the bolt.

      8.0 N*m 82 kgf*cm 71 in.*lbf
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    INSTALL FRONT FENDER APRON SEAL LH (for LH Side)

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    INSTALL FRONT FENDER APRON SEAL RH (for RH Side)

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    INSTALL ENGINE UNDER COVER LH

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    INSTALL ENGINE UNDER COVER RH

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    INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

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    INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

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    INSTALL ENGINE MOVING CONTROL ROD BRACKET


    1. A0007HR

      Temporarily install the engine moving control rod bracket with the 4 bolts.

    2. Fully tighten the engine moving control rod bracket with the 4 bolts.

      38 N*m 387 kgf*cm 28 ft.*lbf
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    INSTALL NO. 2 ENGINE MOUNTING STAY RH

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    INSTALL EARTH WIRE

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    INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

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    INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

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    INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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    INSTALL FRONT WHEELS

    103 N*m 1049 kgf*cm 76 ft.*lbf
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    INSTALL INVERTER WITH CONVERTER ASSEMBLY

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    INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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