REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the rear door disassembly/reassembly are shown below.

Necessary Procedures After Parts Removed / Installed / Replaced
Replacement Part or Procedure Necessary Procedures Effects / Inoperative when not Performed Link

  • Rear door window regulator assembly

  • Rear door glass sub-assembly

  • Rear door glass run

 Initialize Power Window Control System

  • Auto up and down function

  • Jam protection function

  • Remote control function

  • Key-off operation function

  • Catch protection function

  • Window open warning function

Click here

Tech Tips


  • Use the same procedure for the RHD and LHD vehicles.

  • The procedure listed below is for the LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable fromthe negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cablefrom the negative (-) auxiliary battery terminal notice before proceeding with work.

    Click here

  2. REMOVE LUGGAGE TRIM SERVICE HOLE COVER

    Click here

  3. DISCONNECT CABLE FROM AUXILIARY BATTERY NEGATIVE TERMINAL

    Click here

  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A01MHXIC01
      B006JFV Remove in this Direction

      Using a moulding remover A, disengage the claws to remove the rear door inside handle bezel plug.

  5. REMOVE REAR DOOR ARMREST COVER


    1. A01MFIGC01
      B006JFV Remove in this Direction

      Using a moulding remover A, disengage the claw and guides to remove the rear door armrest cover.

  6. REMOVE NO. 1 REAR DOOR STIFFENER CUSHION


    1. A01MIKF

      Remove the No. 1 rear door stiffener cushion.

  7. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01MGP1

      Remove the 3 screws.

    2. A01MFXDC01
      B006JDZ Place Hands Here
      B006JFV Remove in this Direction

      Disengage the clips as shown in the illustration.

    3. A01MHV5C01
      B006JDZ Place Hands Here
      B006JFV Remove in this Direction

      Disengage the clamps to remove rear door trim board sub-assembly as shown in the illustration.

    4. A01MI2Q

      Disconnect the connector.

    5. A01MIG4C01
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Disengage the guides.

    6. Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly to remove the rear door trim board sub-assembly.

  9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01MIC4C01
      *a Protective Tape
      B006JFV Remove in this Direction

      Using a screwdriver with its tip wrapped with protective tape, disengage the claws to remove the rear door inside handle sub-assembly.

  10. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  11. REMOVE REAR DOOR WIRE


    1. A01MGIK

      Using a clip remover, disengage the clamp to remove the rear door wire.

  12. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP


    1. A01MGWYC01
      B006JFV Remove in this Direction

      Remove the rear door glass inner weatherstrip as shown in the illustration.

  13. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  14. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A01MFYVC01
      *1 Butyl Tape

      Using a clip remover, disengage the clamps to separate the wire harness.

    2. Remove the rear door service hole cover.

      Note

      Remove any remaining butyl tape from the rear door panel.

  15. REMOVE REAR DOOR GLASS RUN


    1. A01MGRUC01
      B006JFV Remove in this Direction

      Remove the rear door glass run as shown in the illustration.

  16. REMOVE REAR DOOR FRAME GARNISH


    1. A01MJK6C01
      B006JFV Remove in this Direction (1)
      B006JHL Remove in this Direction (2)

      Disengage the guides to remove the rear door frame garnish as shown in the illustration.

  17. REMOVE REAR DOOR WINDOW REAR LOWER FRAME SUB-ASSEMBLY


    1. A01MI85

      Remove the screw.

    2. Remove the bolt and rear door window rear lower frame sub-assembly.

  18. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. Connect the rear power window regulator switch assembly.

    2. Connect the cable to the negative (-) auxiliary battery terminal.

    3. More the rear door window regulator sub-assembly LH so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) auxiliary battery terminal.

      CAUTION:


      • A0026P6

        Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

      • If the airbag deploys for any reason, it may cause a serious accident.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    5. Disconnect the rear power window regulator switch assembly.

    6. A01MHO7

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the rear door glass sub-assembly to fall.

    7. A01MH5OC01
      B006JFV Remove in this Direction (1)
      B006JHL Remove in this Direction (2)

      Remove the rear door glass sub-assembly as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  19. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. A01MGPFC01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly may fall and cause damage.

    3. Remove the 5 bolts and rear door window regulator sub-assembly.

    4. Remove the temporary bolt from the rear door window regulator sub-assembly.

  20. REMOVE REAR DOOR CUSHION


    1. A01MIQIC01
      B000ZUW Double-side Tape

      Remove the 2 bolts.

    2. Remove the double-side tape and rear door cushion.

      Note

      Remove any remaining double-side tape from the rear door panel.

  21. REMOVE REAR DOOR REAR GUIDE SEAL


    1. Raise up the rear door weatherstrip and then remove the screw.

    2. A01MH1MC01
      B006JFV Remove in this Direction

      Remove the 3 screws.

    3. Remove the rear door rear guide seal as shown in the illustration.

  22. REMOVE REAR DOOR LOCK ASSEMBLY

    Click here

  23. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A01MG35C01
      B006JFV Remove in this Direction

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Disengage the claws to remove the rear door outside handle cover as shown in the illustration.

  24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A01MJE9C01
      B006JFV Remove in this Direction

      Remove the rear door outside handle assembly as shown in the illustration.

  25. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A01MJVDC01
      B006JFV Remove in this Direction

      Disengage the claws to remove the rear door front outside handle pad.

  26. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A01MJXKC01
      B006JFV Remove in this Direction

      Disengage the claws to remove the rear door rear outside handle pad.

  27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A01MHTHC01
      *a Grommet
      *b Guide
      B006JFV Remove in this Direction

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Disengage the grommet and guides to remove the rear door outside handle frame sub-assembly as shown in the illustration.

  28. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A01MIVF

      Remove the bolt, 2 nuts and the rear door check assembly.

  29. REMOVE REAR DOOR WEATHERSTRIP


    1. A01MIOOC01
      B000ZUW Double-side Tape

      Using a clip remover, remove the 2 clips.

    2. Using a clip remover, disengage the clips.

    3. Remove the double-side tape and rear door weatherstrip.

      Note

      Remove any remaining double-side tape from the rear door panel.

  30. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  31. REMOVE REAR DOOR WINDOW FRAME FRONT MOULDING

    Click here

  32. REMOVE REAR DOOR WINDOW FRAME UPPER MOULDING

    Click here

  33. REMOVE REAR DOOR WINDOW FRAME REAR MOULDING

    Click here

  34. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

    Click here

  35. REMOVE REAR DOOR OUTSIDE STRIPE

    Click here

  36. REMOVE REAR DOOR UPPER OUTSIDE STRIPE

    Click here

  37. REMOVE NO. 2 REAR DOOR WEATHERSTRIP


    1. A01MHKQ

      Using a clip remover, disengage the clips to remove the No. 2 rear door weatherstrip.

  38. REMOVE NO. 3 REAR DOOR WEATHERSTRIP


    1. A01MGHTC01
      B000ZUW Double-side Tape

      Remove the double-side tape.

      Note

      Remove any remaining double-side tape from the rear door panel.

    2. Disengage the guide to remove the No. 3 rear door weatherstrip.

  39. REMOVE REAR DOOR PANEL CUSHION


    1. A01MJOL

      Disengage the claw to remove the rear door panel cushion.

  40. REMOVE HOLE PLUG


    1. A01MHP8

      Remove the 2 hole plugs.