COMPRESSOR REMOVAL

CAUTION / NOTICE / HINT

CAUTION:


  • B000ZMO

    This vehicle has contains high voltage circuits standardized with orange colored wiring and connectors, so follow the instructions in this manual to perform the procedures correctly.

  • If the correct procedures are not followed according to the instructions in this manual, there is a danger of electric shock from the high voltage circuits.

  • B006JFB

    Be sure to wear insulating gloves when working on high voltage wiring or components.

  • If work is performed without wearing insulating gloves, there is a danger of electric shock.


  • *: If the Rear View Monitor screen displays "System Initializing", perform steering sensor zero-point calibration.

PROCEDURE


  1. CAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  3. REMOVE SERVICE PLUG GRIP (for EV)

    Click here

  4. REMOVE FC STACK SERVICE PLUG GRIP

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  5. REMOVE INVERTER COVER

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  6. REMOVE INVERTER TERMINAL COVER

    Click here

  7. CHECK TERMINAL VOLTAGE

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  8. INSTALL INVERTER TERMINAL COVER

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  9. REMOVE FRONT BUMPER ABSORBER LOWER

    Click here

  10. REMOVE AIR CLEANER INLET

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  11. REMOVE AIR CLEANER ASSY WITH ELEMENT

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  12. REMOVE AIR CLEANER HOSE ASSEMBLY

    Click here

  13. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A01MHIR

      Remove the bolt to disconnect the No. 1 cooler refrigerant discharge hose from the with motor compressor assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Wrap protective tape around the connecting portions of the disconnected No. 1 cooler refrigerant discharge hose and with motor compressor assembly to prevent contamination by foreign matter or water droplets.

  14. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01MJ3Q

      Remove the bolt to disconnect the suction hose sub-assembly from the with motor compressor assembly.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Wrap protective tape around the connecting portions of the disconnected suction hose sub-assembly and the with motor compressor assembly to prevent contamination by foreign matter or water droplets.

  15. REMOVE WITH MOTOR COMPRESSOR ASSEMBLY


    1. A01MIR2N01

      As shown in the illustration, release the green lock of connector A and disconnect the connector.

      CAUTION:

      Make sure to wear insulating gloves.

      Note

      Insulate the disconnected terminals and connector with insulating tape.

    2. Disconnect connector B.

    3. A01MI8K

      Remove the bolt to separate the ground wire.

    4. Remove the bolt to separate the cooler bracket.

    5. Remove the 2 nuts.

    6. A01MIY4

      Using an E8 ''TORX'' socket wrench, remove the 2 stud bolts and bolt and with motor compressor assembly.

    7. A01MJN4

      Remove the bolt and cooler compressor bracket.

    8. Disengage the clamp to remove the cooler bracket.