FRAME WIRE REMOVAL

CAUTION / NOTICE / HINT

CAUTION:


  • B000ZMO

    This vehicle has contains high voltage circuits standardized with orange colored wiring and connectors, so follow the instructions in this manual to perform the procedures correctly.

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  • If the correct procedures are not followed according to the instructions in this manual, there is a danger of electric shock from the high voltage circuits.

  • A01MHZRC09
    *a High temperature areas

    If the FC stack assembly and surroundings are hot, do not touch them.

  • Touching the FC stack assembly grip or surroundings when they are hot could result in burns.

  • B006JFB

    Be sure to wear insulating gloves when working on high voltage wiring or components.

  • If work is performed without wearing insulating gloves, there is a danger of electric shock.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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  2. REMOVE SERVICE PLUG GRIP (for EV)

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  3. REMOVE FC STACK SERVICE PLUG GRIP

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  4. REMOVE INVERTER COVER

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  5. REMOVE INVERTER TERMINAL COVER

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  6. CHECK TERMINAL VOLTAGE

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  7. INSTALL INVERTER TERMINAL COVER

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  8. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET

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  9. DISCONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. A01MIGR

      Disengage the 5 claws and remove the battery terminal connector cover from the fusible link block assembly.

    2. A01MJGW

      Remove the nut and disconnect the frame wire from the fusible link block assembly.

      Note


      • Do not touch the connector terminals.

      • Insulate the terminal portion of the connector by wrapping it with insulating tape.

    3. Disengage the clamp and disconnect the frame wire from the vehicle.

    4. Passenger compartment side:


      1. A01MIYPC04
        *1 Service Plug Grip
        *2 Battery Cover Lock Striker
        *a Projection
        *b Counterclockwise

        Using the service plug grip, remove the battery cover lock striker from the EV battery.

        Tech Tips

        Insert the projection of the service plug grip, turn the button of the battery cover lock striker counterclockwise, and release the lock.

      2. A01MJB8

        Remove the bolt, 2 nuts and No. 4 EV battery shield panel from the EV battery.

      3. A01MHBD

        Disengage the shield wire ground of the frame wire from the stud bolt.

      4. A01MJ4E

        Disconnect the 2 frame wire connectors.

        Note


        • Do not touch the connector terminals.

        • Insulate the terminal portion of the connector by wrapping it with insulating tape.

      5. A01MFNZ

        Disengage the 4 clamps and disconnect the frame wire from the vehicle.

      6. A01MFMH

        Disengage the 3 claws and disconnect the frame wire grommet, push the frame wire out from the floor panel.

    5. Motor room side:


      1. A01MGNP

        Disconnect the FC inverter input junction cover connector.

      2. Disengage the clamp and disconnect the wire harness from the FC inverter input junction cover connector.

      3. A01MIADC05
        *1 Interlock Connector

        Using an insulated tool, remove the 2 bolts and FC inverter input junction cover from the FC inverter input junction assembly.

        Note


        • The inverter terminal cover has an interlock connector, so pull it up vertically.

        • Do not touch the rubber seal of the inverter terminal cover.

      4. A01MGUPC07
        *1 Interlock Connector

        Using an insulated tool, remove the 4 bolts and disconnect the frame wire from the FC inverter input junction assembly.

        Note


        • The frame wire has an interlock connector, so pull it out straight.

        • When disconnecting, be careful not to damage the terminal portion, connector housing, or FC inverter input junction assembly.

        • Do not touch the rubber seal or terminal portion of the frame wire.

        • Insulate the terminal portion of the frame wire by wrapping it with insulating tape.

      5. A01MJ2WC05
        *a Protective Tape

        To prevent contamination by foreign matter or water droplets, cover the openings of the inverter with converter assembly with protective tape.

      6. A01MICF

        Remove the bolt and disconnect the frame wire from the No. 3 cross member frame bracket sub-assembly RH.

      7. Disengage the clamp and disconnect the frame wire from the vehicle.

      8. A01MJPGC04
        B006JFV Remove in this Direction (1)
        B006JHL Remove in this Direction (2)

        As shown in the illustration disengage the claw and remove the No. 1 relay block cover.

      9. A01MHCGC04
        *a Protective Tape

        Using a screwdriver with its tip wrapped in protective tape, Disengage the 2 claws and disconnect the No. 1 relay block cover from the motor compartment relay block.

      10. A01MGVN

        Disengage the clamp and disconnect the No. 2 motor compartment wire from the frame wire.

      11. A01MH0Q

        Remove the bolt and disconnect the frame wire from the motor room relay block.

        Note


        • Do not touch the connector terminals.

        • Insulate the terminal portion of the connector by wrapping it with insulating tape.

      12. Disengage the clamp and disconnect the frame wire from the vehicle.

      13. A01MIZG

        Disengage the 2 clamps and disconnect the motor room frame wire from the frame wire protector of frame wire.

      14. A01MIQ9

        Remove the bolt.

      15. Disengage the 2 clamps and disconnect the frame wire from the vehicle.

      16. A01MHUR

        Disengage the 2 clamps and disconnect the motor room frame wire from the frame wire protector of frame wire.

      17. A01MI0H

        Remove the nut.

      18. Disengage the clamp and disconnect the frame wire from the vehicle.

  10. REMOVE HYDROGEN TANK UNIT

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  11. REMOVE FC STACK ASSEMBLY

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  12. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

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  13. REMOVE FRAME WIRE


    1. A01MJV2

      Remove the 2 bolts and front floor center brace from the vehicle.

    2. Remove the 4 nuts.

      A01MHQM
    3. Disengage the 8 clamps and remove the frame wire from the vehicle.

      A01MH2O
    4. Disengage the 2 claws and remove the stud clamp from the frame wire.

      A01MHW9

      Note


      • When disengaging the stud clamp, make sure not to damage the frame wire protector.

      • The clamps are non-reusable parts.

      Tech Tips


      • This procedure is only performed when the frame wire will be reused.

      • Use the same procedure to remove the other 4 stud clamps.

    5. Remove the 4 clamps (cable tie type) from the frame wire.

      A01MHISC03
      *a Front of the vehicle *b Left side of the vehicle

      Note

      The clamps (cable tie type) cannot be reused.

      Tech Tips

      This procedure is only performed when the frame wire will be reused.