REAR DOOR(for Smart Cab) DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the rear door disassembly/reassembly are shown below.

Necessary Procedures after parts removed / installed / replaced
Replacement Part or Procedure Necessary Procedures Effects / Inoperative when not Performed Link
Disconnect cable from negative battery terminal Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) Stop and start system

Click here

Memorize steering angle neutral point Pre-crash safety system

Click here

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. PRECAUTION (w/ Airbag System)

    CAUTION:

    Be sure to read Precaution thoroughly before servicing.

    B0069A2

    for Type A:

    Click here

    for Type B:

    Click here

    for Type C:

    Click here

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Airbag System)

    CAUTION:


    • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    • If the airbag deploys for any reason, it may cause a serious accident.

    B00693Q

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE LAP BELT OUTER ANCHOR COVER


    1. B0024NY

      Detach the claw and remove the lap belt outer anchor cover.

  4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B0025WF

      Remove the bolt and disconnect the front seat outer belt floor anchor.

    2. B0024S6C01
      B0068AS Place Hands Here

      Detach the clip as shown in the illustration.

    3. B0026HMC01
      B0068AS Place Hands Here
      B0068HS Order of Removal (1)
      B006964 Order of Removal (2)

      Detach the clip and claw as shown in the illustration.

    4. B00260PC01
      B0069FO Remove in this Direction (1)
      B0068NX Remove in this Direction (2)

      Detach the guide and remove the rear door trim board sub-assembly LH.

  5. REMOVE SEAT BELT ANCHOR COVER CAP


    1. B0027XIC01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction (1)
      B0068NX Remove in this Direction (2)

      Detach the claw and guide and remove the seat belt anchor cover cap as shown in the illustration.

  6. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH

    Click here

  7. REMOVE REAR DOOR FRAME GARNISH LH


    1. B0026AIC01
      B0068HS Screw
      B006964 Clip

      Remove the 3 screws and clip.

    2. B00276G

      Using a clip remover, detach the clip.

    3. B002904C01
      B0068AS Place Hands Here
      B0068HS Order of Removal (1)
      B006964 Order of Removal (2)

      Remove the clip and rear door frame garnish LH.

  8. REMOVE SCREW GROMMET


    1. B0025YL

      Using a clip remover, detach the claw and remove the 3 screw grommets.

  9. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  10. REMOVE ACCESS PANEL INSIDE HANDLE SUB-ASSEMBLY LH


    1. B0028XTC01
      *1 Snap
      B0068HS Bolt
      B006964 Nut
      B0069AV Order of Removal
      B0069FO Remove in this Direction

      Detach the snap as shown in the illustration.

    2. Remove the nut, bolt and access panel inside handle sub-assembly LH.

  11. REMOVE UPPER ACCESS PANEL LOCK ASSEMBLY LH

    Click here

  12. REMOVE LOWER ACCESS PANEL LOCK ASSEMBLY LH

    Click here

  13. REMOVE ACCESS PANEL LOCK REMOTE CONTROL ASSEMBLY LH


    1. B00264C

      Remove the 3 nuts and access panel lock remote control assembly LH.

  14. REMOVE QUARTER WINDOW GLASS LH

    Click here

  15. REMOVE QUARTER WINDOW WEATHERSTRIP LH


    1. B0025YT

      Remove the quarter window weatherstrip LH.

  16. REMOVE ACCESS PANEL LOCK CANCEL LEVER ASSEMBLY LH


    1. B00278E

      Remove the 2 screws and access panel lock cancel lever assembly LH.

  17. REMOVE FRONT DOOR COURTESY LIGHT SWITCH ASSEMBLY

    Click here

  18. REMOVE ACCESS PANEL LOCK STRIKER PLATE ASSEMBLY


    1. B00291V

      Using a T40 "TORX" socket wrench, remove the 2 screws and access panel lock striker plate assembly.

  19. REMOVE ACCESS PANEL CHECK ASSEMBLY LH


    1. B0027U1C01
      B0068HS Bolt (A)
      B006964 Bolt (B)

      Remove the 2 bolts (A), bolt (B) and access panel check assembly LH.

  20. REMOVE ACCESS PANEL WEATHERSTRIP LH


    1. Detach the clip and remove the double-sided tape and access panel weatherstrip LH.

      Note

      Remove any remaining double-sided tape from the slide door panel LH.

      B00246PC01
      B00692L Double-sided Tape - -

  21. REMOVE REAR DOOR DUST PROOF SEAL


    1. B00276I

      Detach the claw and remove the 2 rear door dust proof seals.

  22. REMOVE REAR DOOR CUSHION


    1. B00294N

      Detach the claw and remove the rear door cushion.

  23. REMOVE REAR DOOR PANEL CUSHION


    1. B00264E

      Detach the claw and remove the rear door panel cushion.