TRANSFER CASE FRONT OIL SEAL REPLACEMENT

PROCEDURE


  1. REMOVE UREA TANK SUB-ASSEMBLY (w/ Urea SCR System)

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  2. DRAIN TRANSFER OIL

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  3. SUPPORT TRANSMISSION ASSEMBLY


  4. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


  5. REMOVE TRANSFER CASE LOWER PROTECTOR

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  6. REMOVE FRONT PROPELLER SHAFT ASSEMBLY


  7. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

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  8. REMOVE TRANSFER CASE OIL SEAL


    1. B0068PHC01
      *a Turn
      *b Hold

      Using SST, remove the transfer case oil seal.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04031, 09957-04010, 09958-04011 )

      Note

      Apply a lubricant to the threads and end of SST.

  9. INSTALL TRANSFER CASE OIL SEAL


    1. Coat the lip of a new transfer case oil seal with MP grease.

    2. B0068E6N01

      Using SST and a hammer, install the transfer case oil seal until its metal ring contacts the case.

      SST
      09710-30041   ( 09710-03221 )
      09950-60010   ( 09951-00600, 09951-00650, 09952-06010 )
      09950-70010   ( 09951-07150 )

  10. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

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  11. INSTALL FRONT PROPELLER SHAFT ASSEMBLY


  12. INSTALL TRANSFER CASE LOWER PROTECTOR

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  13. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


  14. ADD TRANSFER OIL

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  15. INSTALL UREA TANK SUB-ASSEMBLY (w/ Urea SCR System)

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  16. CHECK FOR TRANSFER OIL LEAK