CAUTION / NOTICE / HINT
CAUTION:
To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.
*a | Object Exceeding Weight Limit of Transmission Jack |
Be sure to perform this procedure with several people as the transfer assembly is very heavy.
Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.
Note
Change the vehicle to H2 before removing the transfer assembly.
If the vehicle cannot be changed to H2, since the new transfer assembly is set to H2, connect all the connectors to the vehicle side wire harnesses to set the new transfer assembly to the drive state of the vehicle before installing the new transfer assembly.
PROCEDURE
DRAIN TRANSFER OIL
REMOVE FRONT PROPELLER SHAFT ASSEMBLY
for TSAM Made: Click here
for TMT Made: Click here
REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
for TSAM Made: Click here
for TMT Made: Click here
SUPPORT TRANSMISSION ASSEMBLY
for A750F: Click here
for AC60F:
with 1GR-FE: Click here
with 1GD-FTV, 2GD-FTV: Click here
with 2TR-FE: Click here
for R151F: Click here
for RC60F / RC61F: Click here
REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
for A750F: Click here
for AC60F:
with 1GR-FE: Click here
with 1GD-FTV, 2GD-FTV: Click here
with 2TR-FE: Click here
for R151F: Click here
for RC60F / RC61F: Click here
REMOVE REAR ENGINE MOUNTING INSULATOR
for A750F: Click here
for AC60F:
with 1GR-FE: Click here
with 1GD-FTV, 2GD-FTV: Click here
with 2TR-FE: Click here
for R151F: Click here
for RC60F / RC61F: Click here
DISCONNECT GROUND WIRE
for A750F: Click here
for AC60F:
with 1GR-FE: Click here
with 1GD-FTV, 2GD-FTV: Click here
with 2TR-FE: Click here
for R151F: Click here
for RC60F / RC61F: Click here
SUPPORT TRANSFER ASSEMBLY
Tilt the transmission assembly until the transfer assembly can be removed.
Note
Do not damage the wire harness, pipe or surrounding parts.
Support the transfer assembly with a transmission jack.
Note
Secure the transfer assembly to the transmission jack using a belt, etc. to prevent it from falling.
DISCONNECT WIRE HARNESS
for A750F:
Disconnect the connector and detach the 3 clamps.
*A | for 2TR-FE |
for AC60F:
for 1GR-FE, 1GD-FTV, 2GD-FTV:
Disconnect the connector and detach the 3 clamps.
for 2TR-FE:
Disconnect the connector and detach the 4 clamps.
*A | for 2TR-FE |
for R151F:
for 2TR-FE:
Disconnect the connector and detach the 4 clamps.
for 5L-E:
Disconnect the connector and detach the 3 clamps.
for RC60F / RC61F:
Disconnect the connector and detach the 2 clamps.
DISCONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY
*A | for Automatic Transmission |
*B | for Manual Transmission |
Disconnect the 2 transfer breather hose sub-assemblies and detach the 2 clamps.
REMOVE TRANSFER ASSEMBLY
*1 | Clamp |
for A750F:
Remove the 8 bolts and 2 clamps.
*1 | Clamp |
for AC60F:
Remove the 8 bolts and 2 clamps.
*1 | Clamp |
for R151F:
Remove the 8 bolts and 2 clamps.
*1 | Clamp |
for RC60F / RC61F:
Remove the 8 bolts and clamp.
Remove the transfer assembly from the transmission assembly.
Note
Do not damage the lip of the transfer adaptor oil seal.
REMOVE TRANSFER CASE LOWER PROTECTOR
Remove the 4 bolts and transfer case lower protector.