PARKING BRAKE CABLE(for 2WD) INSTALLATION

PROCEDURE


  1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. for Short Body:

      B0024O4C02
      *1 No. 3 Parking Brake Cable Assembly - -

      1. Install the No. 3 parking brake cable assembly with the 3 bolts and nut.

        Torque:
        for Bolt A, Nut C
        25.5 N*m  { 260 kgf*cm, 19 ft.*lbf }
        for Bolt B
        14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      2. Install the clip.

    2. for Long Body:

      B00249CC02
      *1 No. 3 Parking Brake Cable Assembly - -

      1. Install the No. 3 parking brake cable assembly with the 4 bolts and nut.

        Torque:
        for Bolt A, Nut C
        25.5 N*m  { 260 kgf*cm, 19 ft.*lbf }
        for Bolt B
        14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      2. Install the clip.

    3. Install the No. 3 parking brake cable assembly to the backing plate with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    4. Connect the No. 3 parking brake cable assembly to the parking brake shoe lever.

      Click here

  2. INSTALL PARKING BRAKE EQUALIZER SUB-ASSEMBLY


    1. Install the parking brake equalizer sub-assembly with the 2 bolts.

      Torque:
      25.5 N*m  { 260 kgf*cm, 19 ft.*lbf }

  3. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. Install the No. 2 parking brake cable assembly with the 4 bolts.

      Torque:
      for Bolt A
      25.5 N*m  { 260 kgf*cm, 19 ft.*lbf }
      for Bolt B
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
      B0024KUC01
      *A for Short Body *B for Long Body
      *1 No. 2 Parking Brake Cable Assembly *2 Parking Brake Equalizer Sub-assembly
    2. B0025LSC01
      B00692L MP grease

      Connect the No. 2 parking brake cable assembly to the parking brake equalizer sub-assembly and apply MP grease to the connecting portion.

    3. Connect the No. 2 parking brake cable assembly to the backing plate with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    4. Connect the No. 2 parking brake cable assembly to the parking brake shoe lever.

      Click here

  4. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY


    1. Install the cable support bracket with the bolt.

      Torque:
      25.5 N*m  { 260 kgf*cm, 19 ft.*lbf }

    2. Insert the No. 1 parking brake cable assembly from inside the vehicle.

    3. Install the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Connect the No. 1 parking brake cable assembly to the cable support bracket.

    5. Connect the No. 1 parking brake cable assembly to the parking brake equalizer sub-assembly.

    6. Connect the No. 1 parking brake cable assembly to the No. 3 parking brake cable assembly.

    7. B0024RUC01
      B00692L MP grease

      Apply MP grease to the pin.

    8. Install the clip and pin to the No. 3 parking brake cable assembly.

  5. INSTALL FUEL TANK


    1. 1GR-FE:

      Click here

    2. 2KD-FTV:


      1. for Short Wheelbase:

        Click here

      2. for Long Wheelbase:

        Click here

    3. 1GD-FTV:

      Click here

    4. 2GD-FTV:


      1. for Short Wheelbase:

        Click here

      2. for Long Wheelbase:

        Click here

    5. 1TR-FE:


      1. for Short Wheelbase:

        Click here

      2. for Long Wheelbase:

        Click here

    6. 2TR-FE:


      1. for Short Wheelbase:

        Click here

      2. for Long Wheelbase:

        Click here

  6. INSTALL PROPELLER SHAFT ASSEMBLY

    Click here

  7. INSTALL PARKING BRAKE CABLE HEAT INSULATOR


    1. Install the parking brake cable heat insulator with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

    Click here

  9. INSTALL NO. 2 CONSOLE BOX MOUNTING BRACKET


    1. Install the No. 2 console box mounting bracket to the intermediate lever protector with the 2 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

  10. INSTALL INTERMEDIATE LEVER PROTECTOR


    1. Install the intermediate lever protector to the body with the 3 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Install the floor carpet.

  11. INSTALL LUGGAGE COMPARTMENT SIDE COVER LH (for Smart Cab)

    Click here

  12. INSTALL LUGGAGE COMPARTMENT SIDE COVER RH (for Smart Cab)

    Click here

  13. INSTALL LOWER QUARTER TRIM PANEL LH


    1. for Single Cab:

      Click here

    2. for Smart Cab:

      Click here

    3. for Double Cab:

      Click here

  14. INSTALL LOWER QUARTER TRIM PANEL RH


    1. for Single Cab:

      Click here

    2. for Smart Cab:

      Click here

    3. for Double Cab:

      Click here

  15. CONNECT REAR NO.1 SEAT OUTER BELT ASSEMBLY LH


    1. for Smart Cab:

      Click here

    2. for Double Cab:

      Click here

  16. CONNECT REAR NO.1 SEAT OUTER BELT ASSEMBLY RH


    1. for Smart Cab:

      Tech Tips

      Use the same procedure described for the LH side.

    2. for Double Cab:

      Tech Tips

      Use the same procedure described for the LH side.

  17. INSTALL REAR DOOR SCUFF PLATE LH (for Double Cab)

    Click here

  18. INSTALL REAR DOOR SCUFF PLATE RH (for Double Cab)

    Click here

  19. INSTALL FRONT DOOR SCUFF PLATE LH


    1. for Single Cab:

      Click here

    2. for Smart Cab:

      Click here

  20. INSTALL FRONT DOOR SCUFF PLATE RH


    1. for Single Cab:

      Click here

    2. for Smart Cab:

      Click here

  21. INSTALL BACK PANEL TRIM (for Smart Cab)

    Click here

  22. INSTALL REAR SEAT ASSEMBLY


    1. for Smart Cab (w/ Rear Seat Assembly):

      Click here

    2. for Double Cab:


      1. for Seat Cushion 60/40 Split Type:

        Click here

      2. for Seat Cushion Bench Type:

        Click here

  23. INSTALL FRONT SEAT ASSEMBLY (for Bench Seat Type)


    1. for Single Cab:

      Click here

  24. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)


    1. for Single Cab:

      Click here

  25. INSTALL NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY (w/ Smart Entry and Start System)

    Click here

  26. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY

    Click here

  27. ADJUST PARKING BRAKE LEVER TRAVEL

    Click here

  28. INSTALL REAR WHEEL

    Click here