EXHAUST MANIFOLD W/ TURBOCHARGER

INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY

INSTALL EXHAUST MANIFOLD WITH TURBOCHARGER SUB-ASSEMBLY

Install a new gasket and the turbocharger sub-assembly with 3 new nuts to the exhaust manifold.

Torque:

52 N*m { 530 kgf*cm, 38 ft.*lbf }

*1	New Gasket
*2	Turbo Oil Inlet Pipe Sub-assembly
*a	Narrow
*b	Wide
	Outside

Install a new gasket and the turbo oil inlet pipe sub-assembly with the 2 nuts, but only loosely install the nuts.

Note

The notch (wide part) of the gasket must face the engine.

*1	New Gasket
*2	Turbo Oil Inlet Pipe Sub-assembly
*3	Union Bolt
*a	Claw
	Turbo Oil Inlet Pipe Side

Install a new gasket (labeled A) and the turbo oil inlet pipe sub-assembly with the 2 bolts, but only loosely install the bolts.

Note

The claws of the gasket must face the turbo oil inlet pipe sub-assembly.

Install a new gasket (labeled B) and the turbo oil inlet pipe sub-assembly with the union bolt, but only loosely install the union bolt.
Tighten the exhaust manifold with turbocharger sub-assembly, to the cylinder head sub-assembly with 8 nuts.

Torque:

40 N*m { 408 kgf*cm, 30 ft.*lbf }

Tech Tips

Tighten the nuts in the order shown in the illustration.
Tighten the 2 nuts and union bolt of the turbo oil inlet pipe sub-assembly, and the 2 bolts.

Torque:

for nut

13 N*m { 133 kgf*cm, 10 ft.*lbf }

for union bolt

26 N*m { 265 kgf*cm, 19 ft.*lbf }

for bolt

12 N*m { 122 kgf*cm, 9 ft.*lbf }

Tech Tips

Tighten the nut, union bolt and bolt in that order.
Install the 2 bolts and the nut of the turbocharger stay in the order shown in the illustration.

Torque:

38 N*m { 387 kgf*cm, 28 ft.*lbf }

INSTALL TURBINE OUTLET ELBOW

Install a new gasket and the turbine outlet elbow to the turbocharger sub-assembly with new 3 nuts.

Torque:

25.5 N*m { 260 kgf*cm, 19 ft.*lbf }

INSTALL NO. 1 TURBO WATER HOSE

Install the 2 No. 1 turbo water hoses to the No. 3 water by-pass pipe and cylinder block sub-assembly.

INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Temporarily install the No. 1 exhaust manifold heat insulator to the exhaust manifold with the bolt.

INSTALL NO. 1 TURBO INSULATOR

Temporarily install the No. 1 turbo insulator to the turbocharger sub-assembly with the 2 bolts.
Tighten the bolt of the No. 1 exhaust manifold heat insulator, and the 2 bolts of the No. 1 turbo insulator.

Torque:

12 N*m { 122 kgf*cm, 9 ft.*lbf }

INSTALL COMPRESSOR INLET ELBOW

Install a new gasket and the compressor inlet elbow to the turbocharger sub-assembly with the 2 nuts.

Torque:

19 N*m { 194 kgf*cm, 14 ft.*lbf }
Connect the 2 connectors to the turbocharger sub-assembly.
Attach the wire harness clamp.

INSTALL PCV PIPE

Connect the 2 PCV hoses to the cylinder head cover sub-assembly and compressor inlet elbow.
Install the PCV pipe to the cylinder head sub-assembly with the bolt.

Torque:

20 N*m { 204 kgf*cm, 15 ft.*lbf }

INSTALL AIR CLEANER CASE SUB-ASSEMBLY

Install the air cleaner case sub-assembly with the 3 bolts.

Torque:

6.0 N*m { 61 kgf*cm, 53 in.*lbf }
Connect the 3 wire harness clamps.

INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

Install the air cleaner filter element sub-assembly to the air cleaner case sub-assembly.

INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE

Attach the 4 clips to install the air cleaner cap sub-assembly with air cleaner hose.
Tighten the hose clamp.

Torque:

4.0 N*m { 41 kgf*cm, 35 in.*lbf }
Connect the mass air flow meter connector and attach the 2 wire harness clamps.

INSTALL FRONT EXHAUST PIPE ASSEMBLY

INSTALL FRONT FENDER SEAL