STEERING KNUCKLE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL STEERING KNUCKLE LH

    B003SCUC01
    *a Torque Wrench Fulcrum Length

    1. Apply MP grease to a new O-ring.

    2. Install the O-ring to the front axle hub sub-assembly LH.

    3. Install the dust cover and front axle hub sub-assembly LH to the steering knuckle LH with the 4 bolts.

      Torque:
      Specified tightening torque
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a ball joint lock nut wrench (fulcrum length of 149 mm (5.866 in.)) + torque wrench (fulcrum length of 380 mm (14.961 in.)): 57.5 N*m (586 kgf*cm, 42 ft.*lbf).

  2. INSTALL FRONT AXLE HUB DUST SEAL

    B003QL5N01

    1. Using SST and a press, press in a new front axle hub dust seal.

      SST
      09527-17011
      09950-70010   ( 09951-07100 )
      09951-01000
  3. CONNECT FRONT UPPER SUSPENSION ARM ASSEMBLY LH


    1. Install the front upper suspension arm assembly LH to the steering knuckle LH with a nut.

      Torque:
      110 N*m  { 1122 kgf*cm, 81 ft.*lbf }
    2. Install a new clip.

      Note

      If the holes for the clip are not aligned, tighten the nut an additional 60°.

  4. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM ASSEMBLY LH


    1. Connect the front lower No. 1 suspension arm assembly LH to the steering knuckle LH with the 2 bolts.

      Torque:
      160 N*m  { 1632 kgf*cm, 118 ft.*lbf }
  5. CONNECT TIE ROD END SUB-ASSEMBLY LH

    Click here

  6. CONNECT FRONT STABILIZER LINK ASSEMBLY LH


    1. Connect the front stabilizer link assembly LH to the steering knuckle LH with the nut.

      Torque:
      94 N*m  { 959 kgf*cm, 69 ft.*lbf }

      Tech Tips

      If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud.

  7. INSTALL FRONT AXLE SHAFT NUT LH

    Click here

  8. INSTALL FRONT AXLE HUB GREASE CAP

    Click here

  9. INSTALL FRONT DISC

    Click here

  10. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY LH

    Click here

  11. CONNECT FRONT SPEED SENSOR LH


    1. B003LVL

      Install the skid control sensor clamp to the steering knuckle with the bolt.

      Torque:
      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }
    2. Install the speed sensor to the steering knuckle with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note


      • Make sure there are no pieces of iron or other foreign matter attached to the sensor tip.

      • While inserting the speed sensor into the knuckle hole, do not strike or damage the sensor tip.

      • After installing the speed sensor, make sure there is no clearance or foreign matter between the sensor stay part and the knuckle.

      • When installing the sensor, do not twist the wire harness.

    3. B003S1G

      Install the harness clamp with the bolt.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

      Note


      • When installing the clamp, do not twist the wire harness.

      • Make sure the clamp rotation stopper touches the installation position.

    4. Attach the clamp.

  12. INSTALL FRONT WHEEL

    Click here

  13. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

  14. CHECK ABS SPEED SENSOR SIGNAL

    Click here

  15. PERFORM INITIALIZATION (w/ Automatic Headlight Beam Level Control System)

    Click here

  16. INSPECT AUTOMATIC LIGHT CONTROL SYSTEM (w/ Automatic Headlight Beam Level Control System)

    Click here

  17. INSPECT HEADLIGHT AIMING (w/ Automatic Headlight Beam Level Control System)

    Click here