PARKING BRAKE ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL PARKING BRAKE SHOE GUIDE PLATE


    1. Install the parking brake shoe guide plate with the parking brake shoe guide plate set bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  2. APPLY HIGH-TEMPERATURE GREASE


    1. B003OIEC01
      B003KT0 High-temperature grease

      Apply a light coat of high-temperature grease to the areas of the backing plate which make contact with the shoe as shown in the illustration.

  3. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN


    1. for Front Side:


      1. Install the parking brake shoe hold down spring pin.

    2. for Rear Side:


      1. Install the parking brake shoe hold down spring pin.

  4. INSTALL PARKING BRAKE SHOE LEVER LH


    1. B003QYQC01
      B003KT0 High-temperature grease

      Apply a light coat of high-temperature grease to the areas of the parking brake shoe lever LH which make contact with the No. 1 parking brake shoe assembly LH.

    2. B003M9MC01
      B003OFB Install in this Direction

      Install the parking brake shoe lever LH and shim to the No. 1 parking brake shoe assembly LH with a new C-washer as shown in the illustration.

    3. B003RXE

      Using a feeler gauge, measure the clearance between the No. 1 parking brake shoe assembly LH and parking brake shoe lever LH.

      Standard clearance
      Less than 0.25 mm (0.00984 in.)

      If the clearance is not within the specification, replace the shim with one of a different thickness so that the clearance is within the specification.

      Standard Shim
      Thickness Thickness
      0.3 mm (0.0118 in.) 0.6 mm (0.0236 in.)
      0.4 mm (0.0157 in.) 0.9 mm (0.0354 in.)
      0.5 mm (0.0197 in.) -

  5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER


    1. B003Q6X

      Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever LH as shown in the illustration.

      Note

      Be careful not to damage the No. 3 parking brake cable assembly.

  6. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING


    1. Install the parking brake shoe return tension spring to the No. 1 parking brake shoe assembly LH.

  7. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    1. Connect the parking brake shoe return tension spring to install the No. 2 parking brake shoe assembly LH.

  8. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. B003M4PC01
      B003KT0 High-temperature grease

      Apply a light coat of high-temperature grease to the areas of the parking brake shoe adjusting screw set shown in the illustration.

    2. Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly LH and No. 2 parking brake shoe assembly LH.

    3. B003PJ9C02
      B003OFB Expand in this Direction

      Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and fit them to the parking brake plate.

  9. CONNECT NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. B003LYEC02
      B003OFB Push and Turn in this Direction

      Using SST, install the 2 parking brake shoe hold down spring cups and parking brake shoe hold down spring to connect the No. 1 parking brake shoe assembly LH to the backing plate.

      SST
      09718-00011

  10. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING


    1. Install the parking brake shoe strut compression spring to the parking brake shoe strut LH.

  11. INSTALL PARKING BRAKE SHOE STRUT LH


    1. Install the parking brake shoe strut LH.

    2. B003NG3C01
      B003OFB Push in this Direction

      Push the No. 2 parking brake shoe assembly LH towards the rear of the vehicle by hand as shown in the illustration.

  12. CONNECT NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    1. B003LH1C02
      B003OFB Push and Turn in this Direction

      Using SST, install the 2 parking brake shoe hold down spring cups and parking brake shoe hold down spring to connect the No. 2 parking brake shoe assembly LH to the backing plate.

      SST
      09718-00011

  13. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING

    Note

    Be sure to install each parking brake shoe return tension spring in the correct position and direction.


    1. Install the 2 parking brake shoe return tension springs.

      Tech Tips

      First install the front side parking brake shoe return tension spring, and then the rear side parking brake shoe return tension spring.

  14. CHECK PARKING BRAKE INSTALLATION


    1. Check that each part is installed properly.

      B003KQSC01
      *A for LH *B for RH
      *a Front - -

      Note

      There should be no oil or grease on the friction surfaces of the shoe lining and disc.

  15. INSTALL REAR DISC (for TSAM Made)

    Click here

  16. INSTALL REAR DISC (except TSAM Made)

    Click here

  17. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. Connect the rear disc brake cylinder assembly LH with the 2 bolts.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  18. ADJUST REAR DRUM BRAKE SHOE CLEARANCE

    Click here

  19. CHECK PARKING BRAKE LEVER TRAVEL

    Click here

  20. INSTALL REAR WHEEL

    Click here