CAUTION / NOTICE / HINT
Tech Tips
Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
PROCEDURE
INSTALL REAR DISC
*a | Matchmark |
Align the matchmarks of the rear disc and axle hub and install the rear disc.
Tech Tips
When replacing the disc with a new one, select the installation position where the rear disc has the smallest runout.
INSTALL REAR DISC BRAKE BUSH DUST BOOT
lithium soap base glycol grease |
Apply a light coat of lithium soap base glycol grease to the entire circumference of a new rear disc brake bush dust boot where it contacts the rear disc brake cylinder mounting LH, and the entire inner circumference of both of its ends.
Tech Tips
Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the rear disc brake bush dust boot.
Note
Apply a sufficient amount of lithium soap base glycol grease to the entire circumference of the rear disc brake bush dust boot and rear disc brake cylinder mounting contact surfaces.
Install the rear disc brake bush dust boot to the rear disc brake cylinder mounting LH.
INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH
Lithium soap base glycol grease |
Apply a light coat of lithium soap base glycol grease to a new rear disc brake cylinder slide bush.
Tech Tips
Apply at least 0.8 g (0.03 oz.) of lithium soap base glycol grease to the rear disc brake cylinder slide bush.
Install the rear disc brake cylinder slide bush to the rear disc brake cylinder mounting LH.
Lithium soap base glycol grease |
Apply a light coat of lithium soap base glycol grease to the cylinder slide pin, insert it into the rear disc brake cylinder slide bush in order to properly grease the parts, and then remove it.
INSTALL REAR DISC BRAKE CYLINDER HOLE PLUG
Lithium soap base glycol grease |
Apply a light coat of lithium soap base glycol grease to a new rear disc brake cylinder hole plug.
Install the rear disc brake cylinder hole plug to the rear disc brake cylinder mounting LH.
INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH
Install the rear disc brake cylinder mounting LH with the 2 bolts.
INSTALL REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE
*1 | Rear No. 1 Disc Brake Pad Support Plate |
*2 | Rear No. 2 Disc Brake Pad Support Plate |
Install the 2 rear No. 1 disc brake pad support plates to the rear disc brake cylinder mounting LH.
Note
The shapes of the rear disc brake pad support plates differ. Therefore, when replacing a rear disc brake pad support plate with a new plate, make sure to check the part number and shape prior to installation.
When reusing a rear disc brake pad support plate, make sure to check the installation position using the matchmark placed during removal proper to installation.
INSTALL REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE
Install the 2 rear No. 2 disc brake pad support plates to the rear disc brake cylinder mounting LH.
Note
The shapes of the rear disc brake pad support plates differ. Therefore, when replacing a rear disc brake pad support plate with a new plate, make sure to check the part number and shape prior to installation.
When reusing a rear disc brake pad support plate, make sure to check the installation position using the matchmark placed during removal proper to installation.
INSTALL REAR DISC BRAKE PAD WEAR INDICATOR PLATE
Install the rear disc brake pad wear indicator plate to the inner side rear disc brake pad.
Tech Tips
Install the rear disc brake pad wear indicator facing downward.
INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM
Note
If necessary, replace the anti-squeal shim when replacing the brake pad.
Install the rear disc brake anti-squeal shims on each rear disc brake pad.
Note
There should be no oil or grease on the friction surfaces of the brake pads and the rear disc.
INSTALL REAR DISC BRAKE PAD
Install the 2 rear disc brake pads together with the rear disc brake anti-squeal shims to the rear disc brake cylinder mounting LH.
INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH
Lithium soap base glycol grease |
Apply a light coat of lithium soap base glycol grease to the sliding surfaces of the 2 rear disc brake cylinder slide pins.
Install the rear disc brake cylinder assembly LH with the 2 rear disc brake cylinder slide pins.
INSTALL DUST BOOT PROTECTOR LH
Install the dust boot protector LH with the 2 bolts.
CONNECT REAR FLEXIBLE HOSE LH
Connect the rear flexible hose LH to the rear disc brake cylinder assembly LH with the new union bolt and a new gasket.
BLEED BRAKE LINE (w/ VSC)
BLEED BRAKE LINE (w/o VSC)
ADJUST PARKING BRAKE
INSTALL REAR WHEEL