ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE ENGINE WIRE (for LHD)


    1. Disconnect the connectors and wire harness from the engine.

    2. B003NPD

      Remove the 2 bolts and wire harness from the engine.

  2. REMOVE ENGINE WIRE (for RHD)


    1. Disconnect the connectors and wire harness from the engine.

    2. B003R9N

      Remove the 2 bolts and wire harness from the engine.

  3. REMOVE V-BANK COVER BRACKET SUB-ASSEMBLY


    1. B003MV3

      Remove the 2 bolts and V-bank cover bracket sub-assembly.

  4. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B003R62

      for Rear Side:


      1. Remove the 2 bolts and 2 wire harness clamp brackets.

    2. B003MMD

      for RH Side:


      1. Remove the 3 bolts and 3 wire harness clamp brackets.

    3. B003KMY

      for LH Side:


      1. Remove the bolt and wire harness clamp bracket.

  5. REMOVE WATER HOSE SUB-ASSEMBLY


    1. Slide the 2 clamps and remove the water hose sub-assembly.

  6. REMOVE PCV HOSE

  7. REMOVE NO. 2 PCV HOSE

  8. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY AND NO. 2 FUEL PIPE SUB-ASSEMBLY


    1. B003OAM

      Remove the No. 2 fuel pipe clamp and disconnect the No. 1 fuel pipe sub-assembly from the fuel delivery pipe sub-assembly.

    2. Remove the No. 2 fuel pipe clamp and disconnect the No. 2 fuel pipe sub-assembly from the fuel pressure regulator assembly.

    3. Remove the 2 bolts, No. 1 fuel pipe sub-assembly and No. 2 fuel pipe sub-assembly.

  9. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Remove the 4 bolts and front No. 1 engine mounting bracket RH.

  10. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Remove the 3 bolts and front No. 1 engine mounting bracket LH.

  11. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B003JG2

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  12. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  13. REMOVE FUEL INJECTOR ASSEMBLY

    Click here

  14. REMOVE INTAKE MANIFOLD

    Click here

  15. REMOVE IGNITION COIL ASSEMBLY

    Click here

  16. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. Remove the bolt and pull out the engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  17. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

    Click here

  18. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. B003KF7

      Remove the bolt and No. 1 idler pulley sub-assembly.