ENGINE GENERAL MAINTENANCE

CAUTION / NOTICE / HINT

Tech Tips

Perform these procedures after the engine has cooled down.

PROCEDURE


  1. INSPECT TIMING BELT (for 1KD-FTV, 2KD-FTV)

    Tech Tips

    This is for vehicles often used in excessively dusty conditions. Inspect for cracks on the timing belt or abnormal wear on the timing pulley. Then, remove sand and dust in the timing belt cover.

    Type See procedure
    1KD-FTV

    Click here

    2KD-FTV

    Click here

  2. REPLACE TIMING BELT

    Type See procedure
    1KD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

  3. INSPECT TIMING BELT PULLEY (for 1KD-FTV, 2KD-FTV)

    Tech Tips

    This is for vehicles often used in excessively dusty conditions. Inspect for cracks on the timing belt or abnormal wear on the timing pulley. Then, remove sand and dust in the timing belt cover.

    Type See procedure
    1KD-FTV

    Click here

    2KD-FTV

    Click here

  4. CLEAN TIMING BELT COVER (for 1KD-FTV, 2KD-FTV)

    Tech Tips

    This is for vehicles often used in excessively dusty conditions. Inspect for cracks on the timing belt or abnormal wear on the timing pulley. Then, remove sand and dust in the timing belt cover.


    1. Remove the timing belt cover.

    2. Check that the timing belt cover is not dirty.

    3. If cleaning a timing belt cover, blow compressed air to clean it.

    4. Reinstall the timing belt cover.

  5. INSPECT VALVE CLEARANCE

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

  6. INSPECT DRIVE BELT

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    1GD-FTV

    Click here

    2GD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

    2TR-FE

    Click here

  7. REPLACE DRIVE BELT (for 5L-E)


    1. Replace the drive belt.

      Click here

  8. REPLACE ENGINE OIL AND OIL FILTER

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    1GD-FTV

    Click here

    2GD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

    2TR-FE

    Click here

  9. INSPECT COOLING AND HEATER SYSTEM


    1. Check that the radiator, condenser and/or intercooler is not blocked with leaves, dirt or insects, and clean them if necessary. Also check the hose connection for the installation condition, corrosion, etc.

  10. INSPECT ENGINE COOLANT

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    1GD-FTV

    Click here

    2GD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

    2TR-FE

    Click here

  11. REPLACE ENGINE COOLANT

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    1GD-FTV

    Click here

    2GD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

    2TR-FE

    Click here

  12. INSPECT OIL COOLER HOSE AND CONNECTIONS


    1. Check the oil cooler hoses for cracks, leakage, loose connections and deformation.

  13. INSPECT EXHAUST PIPES AND MOUNTINGS


    1. Visually check the pipes, hangers and connections for severe corrosion, leaks or damage.

  14. REPLACE DPR HOSE (w/ DPF)


    1. Replace the DPR hoses (No. 1 vacuum pipe and No. 2 vacuum pipe).

      Click here

  15. REPLACE SPARK PLUGS

    Type See procedure
    1GR-FE

    Click here

    2TR-FE

    Click here

  16. INSPECT BATTERY ELECTROLYTE LEVEL

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    1GD-FTV

    Click here

    2GD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

    2TR-FE

    Click here

  17. INSPECT WATER SEDIMENT ACCUMULATOR

    Type See procedure
    1KD-FTV

    Click here

    1GD-FTV

    Click here

    2GD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

  18. REPLACE FUEL FILTER

    Type See procedure
    1GR-FE

    Click here

    2KD-FTV

    Click here

    2TR-FE

    Click here

  19. INSPECT VACUUM PUMP OIL HOSE (for 5L-E)


    1. Check the vacuum pump oil hoses for cracks, leakage, loose connections and deformation.

  20. INSPECT AIR CLEANER FILTER

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    1GD-FTV

    Click here

    2GD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

    2TR-FE

    Click here

  21. INSPECT FUEL TANK CAP GASKET

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    1GD-FTV

    Click here

    2GD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

    2TR-FE

    Click here

  22. INSPECT FUEL LINES, FUEL LINE CONNECTIONS, FUEL TANK VAPOR VENT SYSTEM HOSES AND FUEL TANK BAND


    1. Visually check the fuel lines and hoses for cracks, leakage, loose connections and deformation. Also, visually check the tank band for looseness.

  23. INSPECT CHARCOAL CANISTER

    Type See procedure
    1GR-FE

    Click here

    2TR-FE

    Click here