QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE


  1. CLEAN QUARTER WINDOW ASSEMBLY LH


    1. B005BG5

      Clean the outer edge of the quarter window assembly LH with non-residue solvent.

      Note


      • Do not touch the quarter window assembly LH surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using a new quarter window assembly LH, clean the back door glass with non-residue solvent.

  2. INSTALL QUARTER WINDOW ASSEMBLY LH


    1. B005BCJC01
      *1 Vehicle Body
      B0057KY Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Standard
        Area Specified Condition
        a 1.0 mm (0.0394 in.)

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

    2. B0058NMC02
      *a CORRECT
      *b INCORRECT
      *c Primer M
      *d Adhesive
      B0057KY Primer M Application Area

      Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the Primer M coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of a new quarter window assembly LH.

      B005AB2C02
      *a Back Side *b Adhesive Center Line
      B0057KY Primer G Application Area - -
      Standard
      Area Specified Condition
      a 6.0 mm (0.2362 in.) or more
      b 3.0 mm (0.1181 in.)
      c 3.0 mm (0.1181 in.) or more

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. B0059EFC81
      *1 Sealer Gun
      *2 Nozzle

      Cut off the tip of the cartridge nozzle as shown in the illustration.

      Standard
      Area Specified Condition
      a 8.0 mm (0.3150 in.) or more
      b 6.0 mm (0.2362 in.) or more

      Tech Tips

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

    5. Load the sealer gun with the cartridge.

    6. Apply adhesive to the quarter window assembly LH.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or Equivalent

      1. Apply adhesive to the quarter window assembly LH as shown in the illustration.

        B005A80C02
        *a Back Side *b Adhesive Center Line
        Standard
        Area Specified Condition
        a 3.0 mm (0.1181 in.) or more
        b 3.0 mm (0.1181 in.) or more
        c 3.0 mm (0.1181 in.) or more

    7. Install the quarter window assembly LH to the vehicle body.


      1. Hold the quarter window assembly LH in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      2. Lightly press the front surface of the glass to ensure a close fit.

      3. B00583CC01
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to the glass rim.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

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  5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

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  6. INSTALL DECK TRIM UPPER SIDE BOARD LH

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  7. INSTALL NO. 3 BATTERY SERVICE COVER BOARD

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  8. INSTALL ROPE HOOK ASSEMBLY

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  9. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

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  10. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY

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  11. INSTALL BACK DOOR WEATHERSTRIP

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  12. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

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  13. INSTALL REAR DOOR SCUFF PLATE LH

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  14. INSTALL REAR SEAT ASSEMBLY (for Manual Seat)

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  15. INSTALL REAR SEAT ASSEMBLY (for Power Seat)

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  16. INSTALL REAR FLOOR FINISH PLATE

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  17. INSTALL NO. 2 TOOL BOX SUB-ASSEMBLY (w/o Spare Tire)

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  18. INSTALL NO. 1 TOOL BOX SUB-ASSEMBLY (w/o Spare Tire)

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  19. INSTALL DECK FLOOR BOX LH (w/o Spare Tire)

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  20. INSTALL DECK FLOOR BOX RH (w/o Spare Tire)

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  21. INSTALL NO. 2 TOOL BOX SUB-ASSEMBLY (w/ Spare Tire)

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  22. INSTALL NO. 1 TOOL BOX SUB-ASSEMBLY (w/ Spare Tire)

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  23. INSTALL DECK FLOOR BOX LH (w/ Spare Tire)

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  24. INSTALL DECK FLOOR BOX RH (w/ Spare Tire)

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  25. INSTALL SPARE TIRE (w/ Spare Tire)

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  26. INSTALL REAR DECK FLOOR BOX (w/ Spare Tire)

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  27. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY

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  28. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY

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  29. INSTALL DECK BOARD ASSEMBLY

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  30. INSTALL TONNEAU COVER ASSEMBLY

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