DESCRIPTION
When the electrical key transmitter sub-assembly is in the cabin and the engine switch is pressed, the certification ECU (smart key ECU assembly) receives a signal and changes the power source mode. In addition, when the shift lever is in P and the brake pedal is depressed, the engine can be started by pressing the engine switch. If the steering is unlocked, the engine can also be started by pressing the engine switch with the shift lever in N and the brake pedal depressed.
| Problem Symptom | Data List and Active Test |
|---|---|
| Engine does not start |
Power Source Control
Entry&Start
Starting Control |
WIRING DIAGRAM
CAUTION / NOTICE / HINT
Note
When using the GTS with the engine switch off, connect the GTS to the DLC3 and turn a courtesy light switch on and off at intervals of 1.5 seconds or less until communication between the GTS and the vehicle begins. Then select Model Code "KEY REGIST" under manual mode and enter the following menus: Body Electrical / Entry&Start(CAN). While using the GTS, periodically turn a courtesy light switch on and off at intervals of 1.5 seconds or less to maintain communication between the GTS and the vehicle.
The push-button start uses the LIN communication system and CAN communication system. Inspect the communication function by following How to Proceed with Troubleshooting. Troubleshoot the push-button start after confirming that the communication systems are functioning properly.
If the push-button start has been canceled, enable the system before performing troubleshooting.
Inspect the fuses of circuits related to this system before performing the following procedure.
Before replacing the certification ECU (smart key ECU assembly) or electrical key transmitter sub-assembly, refer to push-button start Precaution.
After completing repairs, confirm that the problem does not recur.
Tech Tips
When the cable is disconnected and reconnected to the negative (-) battery terminal, the power source mode returns to the state it was in before the cable was disconnected.
If the power source mode is changed from on (IG) to on (ACC) with the shift lever in any position other than P, then the shift lever is moved to P and the engine switch is pressed with the brake pedal depressed, the power source mode will changed off.
PROCEDURE
CHECK ELECTRICAL KEY TRANSMITTER SUB-ASSEMBLY
Press a switch of the electrical key transmitter sub-assembly.
| OK |
|---|
| The electrical key transmitter sub-assembly LED illuminates. |
| Result | |||
|---|---|---|---|
|
| NG |
|
INSPECT TRANSMITTER BATTERY Click here |
| OK |
|
READ VALUE USING GTS (KEY LOW BATTERY)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Entry&Start / Data List.
Read the Data List according to the display on the GTS.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Key Low Battery | Transmitter battery depleted | No or Yes | No: Transmitter battery not depleted Yes: Transmitter battery depleted |
The electrical key transmitter sub-assembly sends voltage information to the certification ECU (smart key ECU assembly) when it is transmitting. The certification ECU (smart key ECU assembly) displays "Yes" for the "Key Low Battery" item of the Data List when this voltage information indicates 2.2 V or less. This Data List item should be checked when the electrical key transmitter sub-assembly is at room temperature (example: at -20°C (-4°F), "Yes" may be displayed even if the transmitter battery is new). |
| Tester Display |
|---|
| Key Low Battery |
| OK |
|---|
| "No" is displayed on the GTS screen. |
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE TRANSMITTER BATTERY Click here |
| OK |
|
CHECK WAVE ENVIRONMENT
If the problem occurs in certain locations or times of day, the possibility of wave interference is high.
Tech Tips
Whether the problem is due to wave interference can be checked by holding the electrical key transmitter sub-assembly near the door control receiver.
| OK |
|---|
| Engine starts. |
| Result | |||
|---|---|---|---|
|
| OK |
|
AFFECTED BY WAVE INTERFERENCE |
| NG |
|
CHECK ENGINE SWITCH CONDITION
Get into the vehicle while carrying an electrical key transmitter sub-assembly.
Move the shift lever to P.
With the brake pedal released, check that pressing the engine switch causes the power source mode to change.
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
| B |
|
GO TO POWER SOURCE MODE DOES NOT CHANGE TO ON (IG AND ACC) Click here |
| C |
|
GO TO POWER SOURCE MODE DOES NOT CHANGE TO ON (ACC) Click here |
| D |
|
GO TO POWER SOURCE MODE DOES NOT CHANGE TO ON (IG) Click here |
| A |
|
READ VALUE USING GTS (NEUTRAL SW/ CLUTCH SW, SHIFT POSITION P OR N)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Power Source Control or Starting Control / Data List.
Read the Data List according to the display on the GTS.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Neutral SW/ Clutch SW | Shift position (P and N) | OFF or ON | OFF: Shift lever in any position other than P or N ON: Shift lever in P or N |
|
| Tester Display |
|---|
| Neutral SW/ Clutch SW |
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Shift Position P or N | Park/Neutral position switch status | OFF or ON | OFF: Shift lever not in P ON: Shift lever in P |
When malfunctioning, the engine will not crank. |
| Tester Display |
|---|
| Shift Position P or N |
| OK |
|---|
| The GTS display changes correctly in response to the shift position. |
| Result | |||
|---|---|---|---|
|
| NG |
|
INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY Click here |
| OK |
|
CHECK FOR DTC
Using the GTS, check for certification ECU (smart key ECU assembly) DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
GO TO DIAGNOSTIC TROUBLE CODE CHART Click here |
| A |
|
READ VALUE USING GTS (STOP LIGHT SWITCH1)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Power Source Control / Data List.
Read the Data List according to the display on the GTS.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Stop Light Switch1 | State of brake pedal | OFF or ON | OFF: Brake pedal released ON: Brake pedal depressed |
|
| Tester Display |
|---|
| Stop Light Switch1 |
| OK |
|---|
| The GTS display changes correctly in response to the brake operation. |
| Result | |||
|---|---|---|---|
|
| NG |
|
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - STOP LIGHT SWITCH ASSEMBLY) Click here |
| OK |
|
READ VALUE USING GTS (STARTER REQUEST SIGNAL)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Power Source Control / Data List.
Read the Data List according to the display on the GTS.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Starter Request Signal | Engine start request signal status | OFF or ON | OFF: After approx. 1 second has elapsed, the engine switch is released ON: With the shift lever in P and the brake pedal depressed, the engine switch is pressed and held |
|
| Tester Display |
|---|
| Starter Request Signal |
Note
Check that the key indicator is displayed on the multi-information display in the combination meter assembly, and then press the engine switch.
| OK |
|---|
| The GTS display changes correctly in response to the engine switch operation. |
| Result | |||
|---|---|---|---|
|
| NG |
|
READ VALUE USING GTS (STARTER SW) Click here |
| OK |
|
CHECK STEERING LOCK
Check that the steering unlocks when the engine switch is turned on (ACC).
| OK |
|---|
| The steering unlocks. |
| Result | |||
|---|---|---|---|
|
| NG |
|
GO TO STEERING LOCK SYSTEM (UNABLE TO UNLOCK STEERING) Click here |
| OK |
|
CHECK SECURITY INDICATOR LIGHT (IMMOBILISER SYSTEM UNSET)
Get into the vehicle while carrying an electrical key transmitter sub-assembly.
Move the shift lever to P.
Press the engine switch with the brake pedal released and check that the security indicator light changes from blinking to off at the same time that the power source mode changes to on (ACC).
Tech Tips
The immobiliser function can be determined to be operating correctly if the security indicator light changes from blinking to off at the same time that the power source mode changes to on (ACC).
| OK |
|---|
| The security indicator light changes from blinking to off at the same time that the power source mode changes to on (ACC). |
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
| NG |
|
GO TO IMMOBILISER SYSTEM (PROBLEM SYMPTOMS TABLE) Click here |
INSPECT TRANSMITTER BATTERY
Inspect the transmitter battery.
Note
Do not wrap the lead wire around a terminal, wedge it between terminals, or solder it. The terminal may be deformed or damaged, and the transmitter battery will not be able to be installed correctly.
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE ELECTRICAL KEY TRANSMITTER SUB-ASSEMBLY |
| NG |
|
REPLACE TRANSMITTER BATTERY Click here |
READ VALUE USING GTS (STARTER SW)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Starting Control / Data List.
Read the Data List according to the display on the GTS.
Get into the vehicle while carrying the electrical key transmitter sub-assembly, move the shift lever to P, press the engine switch while depressing the brake pedal and confirm that the GTS display changes.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Starter SW | Starter operation request | OFF or ON | OFF: Starter operation not requested ON: Starter operation requested |
When malfunctioning, the engine will not crank. |
| Tester Display |
|---|
| Starter SW |
| OK |
|---|
| The GTS display changes. |
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
| OK |
|
INSPECT ST RELAY (STARTER RELAY ASSEMBLY)
Inspect the ST relay (starter relay assembly).
for 8AR-FTS: Click here
for 3ZR-FAE: Click here
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE ST RELAY (STARTER RELAY ASSEMBLY) |
| OK |
|
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - BODY GROUND)
| *a | Front view of wire harness connector (to Certification ECU (Smart Key ECU Assembly)) |
Disconnect the I51 certification ECU (smart key ECU assembly) connector.
Disconnect the A35 ECM connector.
Move the shift lever to P or N.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - PARK/NEUTRAL POSITION SWITCH) Click here |
| OK |
|
INSPECT STARTER ASSEMBLY
Remove the starter assembly.
for 8AR-FTS (for 1.3 kW Type): Click here
for 8AR-FTS (for 1.7 kW Type): Click here
for 3ZR-FAE: Click here
Inspect the starter assembly.
for 8AR-FTS (for 1.3 kW Type): Click here
for 8AR-FTS (for 1.7 kW Type): Click here
for 3ZR-FAE: Click here
| Result | |||||
|---|---|---|---|---|---|
|
| NG (for 8AR-FTS (for 1.3 kW Type)) |
|
REPLACE STARTER ASSEMBLY Click here |
| NG (for 8AR-FTS (for 1.7 kW Type)) |
|
REPLACE STARTER ASSEMBLY Click here |
| NG (for 3ZR-FAE) |
|
REPLACE STARTER ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (BATTERY - STARTER ASSEMBLY AND ST RELAY (STARTER RELAY ASSEMBLY)
Disconnect the D2*1 or C67*2 and C4*3 or C50*4 starter assembly connectors.
*1: for 8AR-FTS
*2: for 3ZR-FAE
*3: w/ Stop and Start System
*4: w/o Stop and Start Syatem
Remove the ST relay (starter relay assembly) from the No. 1 engine room relay block.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
|||||||||
|
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
|||||||||
|
| Result | |||
|---|---|---|---|
|
| OK |
|
USE SIMULATION METHOD TO CHECK Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - PARK/NEUTRAL POSITION SWITCH)
Disconnect the I51 certification ECU (smart key ECU assembly) connector.
Disconnect the C14 park/neutral position switch assembly connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ST RELAY (STARTER RELAY ASSEMBLY)
Disconnect the C14 park/neutral position switch assembly.
Remove the ST relay (starter relay assembly) from the No. 1 engine room relay block.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - ST RELAY (STARTER RELAY ASSEMBLY)
Disconnect the I51 certification ECU (smart key ECU assembly) connector.
Remove the ST relay (starter relay assembly) from the No. 1 engine room relay block.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (ST RELAY (STARTER RELAY ASSEMBLY - BODY GROUND)
Remove the ST relay (starter relay assembly) from the No. 1 engine room relay block.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
USE SIMULATION METHOD TO CHECK Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - STOP LIGHT SWITCH ASSEMBLY)
Disconnect the I51 certification ECU (smart key ECU assembly) connector.
Disconnect the A1 stop light switch assembly connector.
| *a | Front view of wire harness connector (to Stop Light Switch Assembly) |
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
INSPECT STOP LIGHT SWITCH ASSEMBLY
Inspect the stop light switch assembly.
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
| NG |
|
REPLACE STOP LIGHT SWITCH ASSEMBLY Click here |
INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
Remove the park/neutral position switch assembly.
for U611E: Click here
for U611F: Click here
for K114: Click here
for K114F: Click here
Inspect the park/neutral position switch assembly.
for U611E: Click here
for U611F: Click here
for K114: Click here
for K114F: Click here
| Result | ||||||
|---|---|---|---|---|---|---|
|
| NG (for U611E) |
|
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY Click here |
| NG (for U611F) |
|
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY Click here |
| NG (for K114) |
|
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY Click here |
| NG (for K114F) |
|
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - PARK/NEUTRAL POSITION SWITCH)
Disconnect the I51 certification ECU (smart key ECU assembly) connector.
Disconnect the C14 park/neutral position switch assembly connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |