BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE

1. Click here

   INSTALL CHECK VALVE GROMMET

   
   

   1. Install a new check valve grommet to the brake booster assembly.

2. Click here

   INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

   
   

   1. Install the brake vacuum check valve assembly to the brake booster assembly.

3. Click here

   INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Temporarily install the clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note:

      Fully tighten the clevis lock nut when adjusting the brake pedal height.

4. Click here

   INSTALL BRAKE BOOSTER GASKET

   
   

   1. Install a new brake booster gasket to the brake booster assembly.

5. Click here

   INSTALL BRAKE BOOSTER ASSEMBLY

   
   

   1. Install the brake booster assembly to the vehicle body with the 4 nuts.

      12.7 N*m

      130 kgf*cm

      9 ft.*lbf

      Note:

      Do not kink or damage the brake lines.

6. Click here

   INSTALL FRONT NO. 3 BRAKE TUBE

   
   

   1. Install the front No. 3 brake tube and engage the clamp.

   2. 

      *1	Front Flexible Hose
      *2	Grommet
      *a	Torque Wrench Fulcrum Length

      Engage the grommet.

   3. Using a union nut wrench, connect the front No. 3 brake tube to the front flexible hose.

      Specified tightening torque
      15.2 N*m	155 kgf*cm	11 ft.*lbf

      Note:
      

      • Do not kink or damage the front No. 3 brake tube.

      • Do not allow the front No. 3 brake tube to twist or interfere with other parts or the vehicle body during tightening.

      • Do not allow any foreign matter such as dirt or dust to enter the front No. 3 brake tube from the connecting parts.

      Tip:
      

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 250 mm (9.84 in.)):

        13.97 N*m (142 kgf*cm, 10 ft.*lbf)

7. Click here

   INSTALL PUSH ROD PIN

   Click here

8. Click here

   INSTALL BRAKE PEDAL RETURN SPRING

   
   

   1. Install the brake pedal return spring to the push rod pin and steering column assembly.

9. Click here

   INSTALL BRAKE ACTUATOR WITH BRACKET

   Click here

10. Click here

    INSTALL REAR NO. 1 BRAKE TUBE

    Click here

11. Click here

    INSTALL FRONT NO. 1 BRAKE TUBE

    Click here

12. Click here

    SEPARATE BRAKE ACTUATOR WITH BRACKET

    Click here

13. Click here

    CONNECT UNION TO CHECK VALVE HOSE

    Click here

14. Click here

    INSTALL BRAKE MASTER CYLINDER O-RING

    Click here

15. Click here

    INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

16. Click here

    INSTALL WIRING HARNESS CLAMP BRACKET

    Click here

17. Click here

    INSTALL NO. 3 ENGINE ROOM RELAY BLOCK ASSEMBLY

    Click here

18. Click here

    INSTALL FRONT UPPER SUSPENSION TO COWL BRACE LH

    Click here

19. Click here

    INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

20. Click here

    BLEED BRAKE SYSTEM

    Click here

21. Click here

    INSTALL FRONT WHEEL LH

    Click here

22. Click here

    INSPECT AND ADJUST BRAKE PEDAL

    Click here