BRAKE BOOSTER(for RHD) INSTALLATION

PROCEDURE

1. Click here

   INSTALL CHECK VALVE GROMMET

   
   

   1. Install a new check valve grommet to the brake booster assembly.

2. Click here

   INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

   
   

   1. Install the brake vacuum check valve assembly to the brake booster assembly.

3. Click here

   INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Temporarily install the clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note:

      Fully tighten the clevis lock nut when adjusting the brake pedal height.

4. Click here

   INSTALL BRAKE BOOSTER GASKET

   
   

   1. Install a new brake booster gasket to the brake booster assembly.

5. Click here

   INSTALL BRAKE BOOSTER ASSEMBLY

   
   

   1. Install the brake booster assembly to the vehicle body with the 4 nuts.

      12.7 N*m

      130 kgf*cm

      9 ft.*lbf

      Note:

      Do not kink or damage the brake lines.

6. Click here

   INSTALL FRONT NO. 1 BRAKE TUBE

   
   

   1. Engage the clamp to install the front No. 1 brake tube.

7. Click here

   INSTALL REAR NO. 1 BRAKE TUBE

   
   

   1. Engage the clamp to install the rear No. 1 brake tube.

8. Click here

   CONNECT UNION TO CHECK VALVE HOSE

   
   

   1. Connect the union to check valve hose to the brake booster assembly, and slide the clip to secure it.

9. Click here

   INSTALL PUSH ROD PIN

   Click here

10. Click here

    INSTALL BRAKE PEDAL RETURN SPRING

    
    

    1. Install the brake pedal return spring to the push rod pin and steering column assembly.

11. Click here

    INSTALL BRAKE ACTUATOR WITH BRACKET

    Click here

12. Click here

    INSTALL FRONT NO. 2 BRAKE TUBE

    Click here

13. Click here

    INSTALL BRAKE MASTER CYLINDER O-RING

    Click here

14. Click here

    INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

15. Click here

    INSTALL WIRING HARNESS CLAMP BRACKET

    Click here

16. Click here

    INSTALL NO. 3 ENGINE ROOM RELAY BLOCK ASSEMBLY

    Click here

17. Click here

    INSTALL FRONT UPPER SUSPENSION TO COWL BRACE RH

    Tip:

    Use the same procedure for the RH side and LH side.

    Click here

18. Click here

    INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Tip:

    Use the same procedure as for LHD.

    Click here

19. Click here

    BLEED BRAKE SYSTEM

    Click here

20. Click here

    INSTALL FRONT WHEEL RH

    Click here

21. Click here

    INSPECT AND ADJUST BRAKE PEDAL

    Click here