RADIATOR REMOVAL

PROCEDURE


  1. REMOVE COOL AIR INTAKE DUCT SEAL

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  2. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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  3. REMOVE V-BANK COVER SUB-ASSEMBLY

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  4. DISCONNECT VENTILATION HOSE

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  5. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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  6. REMOVE INLET NO. 1 AIR CLEANER

    B006726

    1. Remove the bolt, clip and inlet No. 1 air cleaner.

  7. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  8. DRAIN ENGINE COOLANT

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  9. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

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  10. DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY


    1. B006604C01
      *A for RHD
      *B for LHD

      Disengage the clamp and disconnect the hood lock control cable assembly from the upper radiator support.

  11. REMOVE HOOD LOCK ASSEMBLY

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  12. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B0067B6C01
      *1 Reserve Tank Outlet Hose
      *2 Radiator Reserve Tank Hose

      Slide the clip and disconnect the reserve tank outlet hose from the water inlet housing.

    2. Slide the clip and disconnect the radiator reserve tank hose from the radiator assembly.

    3. Disengage the 2 claws and remove the radiator reserve tank assembly from the fan shroud assembly.

  13. DISCONNECT NO. 1 RADIATOR HOSE


    1. B00665B

      Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.

  14. DISCONNECT NO. 2 RADIATOR HOSE


    1. B00663R

      Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

  15. DISCONNECT OIL COOLER TUBE


    1. B00676PC01
      *1 No. 3 Transmission Oil Cooler Hose
      *2 No. 4 Transmission Oil Cooler Hose

      Slide the 2 clips and disconnect the No. 3 transmission oil cooler hose and No. 4 transmission oil cooler hose from the radiator assembly.

    2. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud assembly.

  16. DISCONNECT ENGINE ROOM MAIN WIRE


    1. B0066YW

      Disconnect the 2 cooling fan ECU connectors.

    2. Disengage the 6 clamps and disconnect the engine room main wire from the upper radiator support.

  17. REMOVE UPPER RADIATOR SUPPORT

    B0067P8

    1. Disconnect the 2 horn connectors and smog ventilation sensor connector.

    2. B00661M

      Disengage the 5 clamps.

    3. B0065C0

      Remove the 5 bolts and upper radiator support.

  18. SEPARATE COOLER CONDENSER ASSEMBLY


    1. B006773

      Disengage the 2 claws.

    2. Disengage the 2 guides and separate the cooler condenser assembly from the radiator assembly.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when separating the cooler condenser assembly.

  19. REMOVE ENGINE ROOM ECU OUTLET DUCT

    B0065V2

    1. Remove the engine room ECU outlet duct from the fan shroud assembly.

  20. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly with the fan shroud assembly from the vehicle.

      Note

      Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    2. B00683N

      Disengage the 3 claws.

    3. Disengage the 3 guides and remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.

  21. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions from the radiator assembly.

  22. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports from the radiator assembly.