CONDENSER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during condenser removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Front bumper assembly

  • Ultrasonic sensor detection angle (w/ TOYOTA Parking Assist-sensor System)

  • Ultrasonic sensor detection angle registration (w/ TOYOTA Parking Assist-sensor System)

  • Intelligent clearance sonar system

  • Simple advanced parking guidance system

Click here

Change grille shutter control modes and/or perform initialization (w/ Exhaust Heat Recirculation System) Grille Shutter system

Click here

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  2. REMOVE HEADLIGHT ASSEMBLY LH

    Click here

  3. REMOVE HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  4. REMOVE HOOD LOCK ASSEMBLY

    Click here

  5. REMOVE INLET NO. 2 AIR CLEANER

    Click here

  6. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  7. REMOVE NO. 2 RADIATOR AIR GUIDE

    Click here

  8. REMOVE FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT LH (w/o Exhaust Heat Recirculation System)

    for Type B:

    Click here

  9. REMOVE FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT RH (w/o Exhaust Heat Recirculation System)

    for Type B:

    Click here

  10. REMOVE FRONT BUMPER ENERGY ABSORBER (w/o Exhaust Heat Recirculation System)

    for Type A:

    Click here

    for Type B:

    Click here

  11. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY (w/o Exhaust Heat Recirculation System)

    for Type A:

    Click here

    for Type B:

    Click here

  12. REMOVE NO. 1 RADIATOR AIR GUIDE LH (w/o Exhaust Heat Recirculation System)


    1. A01RJYZC01
      B004PI4 Remove in this Direction

      Disengage the 2 claws and remove the No. 1 radiator air guide LH with No. 3 radiator to support seal as shown in the illustration.

    2. A01RJH8C01
      B004PI4 Remove in this Direction

      Remove the clip.

    3. Disengage the 2 guides to remove the No. 3 radiator to support seal from the No. 1 radiator air guide LH as shown in the illustration.

  13. REMOVE NO. 1 RADIATOR AIR GUIDE LH (w/ Exhaust Heat Recirculation System)


    1. A01RJZOC02
      B004PI4 Remove in this Direction

      Disengage the 2 claws and remove the No. 1 radiator air guide LH with No. 3 radiator to support seal as shown in the illustration.

    2. A01RH21C01
      B004PI4 Remove in this Direction

      Remove the clip.

    3. Disengage the 2 guides to remove the No. 3 radiator to support seal from the No. 1 radiator air guide LH as shown in the illustration.

  14. REMOVE NO. 1 RADIATOR AIR GUIDE RH (w/o Exhaust Heat Recirculation System)


    1. A01RHRQC01
      B004PI4 Remove in this Direction

      Disengage the 2 claws and remove the No. 1 radiator air guide RH with No. 2 radiator to support seal as shown in the illustration.

    2. A01RLU5C01
      B004PI4 Remove in this Direction

      Remove the clip.

    3. Disengage the 2 guides to remove the No. 2 radiator to support seal from the No. 1 radiator air guide RH as shown in the illustration.

  15. REMOVE NO. 1 RADIATOR AIR GUIDE RH (w/ Exhaust Heat Recirculation System)


    1. A01RH3DC02
      B004PI4 Remove in this Direction

      Disengage the 2 claws and remove the No. 1 radiator air guide RH with No. 2 radiator to support seal as shown in the illustration.

    2. A01RKHZC01
      B004PI4 Remove in this Direction

      Remove the clip.

    3. Disengage the 2 guides to remove the No. 2 radiator to support seal from the No. 1 radiator air guide RH as shown in the illustration.

  16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A01RLK5

      Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  17. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. While pressing the end of the air conditioner tube and accessory assembly into the end of the cooler condenser assembly, use pliers to squeeze together both sides of the piping clamp until it breaks apart.

      A01RJUJC02
      *1 Air Conditioner Tube and Accessory Assembly *2 Cooler Condenser Assembly
      *3 Piping Clamp - -
      *a Press In - -

      Note


      • If any foreign matter is adhered to the connecting part, brush it off or use compressed air to remove it.

      • Make sure that fragments of the piping clamp do not enter the piping.

    2. Disconnect the air conditioner tube and accessory assembly.

      Note

      Clean off any foreign matter near the ends of the air conditioner tube and accessory assembly and cooler condenser assembly.

    3. Remove the 2 O-rings from the air conditioner tube and accessory assembly.

      Note

      Wrap the open ends of the separated cooler condenser assembly and air conditioner tube and accessory assembly with vinyl tape to prevent entry of moisture and foreign matter.

    4. Remove the piping clamp.

  18. REMOVE COOLER CONDENSER ASSEMBLY


    1. A01RH9OC02
      B004PI4 Remove in this Direction

      Disengage the 2 claws and 2 guides and remove the cooler condenser assembly as shown in the illustration.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.