BRAKE PEDAL(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. Install the brake pedal pad from the brake pedal support assembly.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the nut to the brake pedal support assembly.

    2. A01VDC0C02
      B004PRK Nut
      B004P9H Clip

      Temporarily install the brake pedal support assembly with 2 new clips.

    3. Install the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Tighten the nuts in the order shown in the illustration.

    4. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

      Torque:
      23.6 N*m  { 241 kgf*cm, 17 ft.*lbf }

    5. Engage the clamp to install the wire harness to the brake pedal support assembly.

  3. INSTALL PUSH ROD PIN


    1. A01VCXFC01
      B004PRK Lithium soap base glycol grease

      Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

    2. A01VDC5

      Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note

      Be sure to install the push rod pin in the correct direction.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. A01VC1CC01
      B004P9H Front

      Install the brake pedal return spring to the brake pedal support assembly and push rod pin as shown in the illustration.

  5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  6. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  8. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  9. INSPECT AND ADJUST BRAKE PEDAL

    Click here