RADIATOR REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during radiator assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Front bumper assembly

  • Ultrasonic sensor detection angle (w/ TOYOTA Parking Assist-sensor System)

  • Ultrasonic sensor detection angle registration (w/ TOYOTA Parking Assist-sensor System)

  • Intelligent clearance sonar system

  • Simple advanced parking guidance system

Click here

Change grille shutter control modes and/or perform initialization (w/ Exhaust Heat Recirculation System) Grille Shutter system

Click here

PROCEDURE


  1. REMOVE HEADLIGHT ASSEMBLY LH

    Click here

  2. REMOVE HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  4. DRAIN ENGINE COOLANT (for Engine)

    Click here

  5. REMOVE INVERTER WATER PUMP ASSEMBLY

    Click here

  6. REMOVE HOOD LOCK ASSEMBLY

    Click here

  7. REMOVE INLET NO. 2 AIR CLEANER

    Click here

  8. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A01VBLR

      w/o Vehicle Approaching Speaker Assembly:


      1. Disconnect the 2 horn connectors.

    2. A01VBW3

      w/ Vehicle Approaching Speaker Assembly:


      1. Disconnect the 2 horn connectors and vehicle approaching speaker assembly connector.

    3. A01VBRE

      w/o Engine Hood Courtesy Switch:


      1. Disengage the 7 clamps to disconnect the wire harness from the upper radiator support sub-assembly and fan shroud assembly.

      2. Disconnect the cooling fan motor RH connector and cooling fan motor LH connector.

    4. A01VC83

      w/ Engine Hood Courtesy Switch:


      1. Disengage the 9 clamps to disconnect the wire harness from the upper radiator support sub-assembly and fan shroud assembly.

      2. Disconnect the cooling fan motor RH connector and cooling fan motor LH connector.

    5. A01VBI0

      for LHD:


      1. Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

    6. A01VCGA

      for RHD:


      1. Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

    7. A01VBK1

      Remove the 5 bolts and upper radiator support sub-assembly.

  9. REMOVE NO. 2 RADIATOR AIR GUIDE

    A01VCA1

    1. Disengage the 5 claws to remove the No. 2 radiator air guide from the radiator assembly.

  10. REMOVE FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT LH (w/o Exhaust Heat Recirculation System)

    for Type B:

    Click here

  11. REMOVE FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT RH (w/o Exhaust Heat Recirculation System)

    for Type B:

    Click here

  12. REMOVE FRONT BUMPER ENERGY ABSORBER (w/o Exhaust Heat Recirculation System)

    for Type A:

    Click here

    for Type B:

    Click here

  13. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY (w/o Exhaust Heat Recirculation System)

    for Type A:

    Click here

    for Type B:

    Click here

  14. REMOVE NO. 1 RADIATOR AIR GUIDE LH (w/o Exhaust Heat Recirculation System)

    Click here

  15. REMOVE NO. 1 RADIATOR AIR GUIDE LH (w/ Exhaust Heat Recirculation System)

    Click here

  16. REMOVE NO. 1 RADIATOR AIR GUIDE RH (w/o Exhaust Heat Recirculation System)

    Click here

  17. REMOVE NO. 1 RADIATOR AIR GUIDE RH (w/ Exhaust Heat Recirculation System)

    Click here

  18. DISCONNECT NO. 1 WATER BY-PASS HOSE


    1. A01VCKD

      Slide the clip and disconnect the No. 1 water by-pass hose.

  19. DISCONNECT NO. 2 WATER BY-PASS HOSE


    1. A01VC94

      Disengage the 4 clamps.

    2. Slide the clip and disconnect the No. 2 water by-pass hose.

  20. DISCONNECT INLET HYBRID RADIATOR HOSE


    1. A01VBQD

      Disengage the clamp to disconnect the inlet hybrid radiator hose from the fan shroud assembly.

    2. Slide the clip and disconnect the inlet hybrid radiator hose.

  21. DISCONNECT INLET NO. 1 INVERTER COOLING HOSE


    1. A01VBC3

      Disengage the 3 clamps to disconnect the wire harness from the fan shroud assembly.

    2. A01VCPV

      Slide the clip and disconnect the inlet No. 1 inverter cooling hose.

  22. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01VBPW

      Slide the clip and disconnect the No. 2 radiator hose.

  23. DISCONNECT NO. 1 RADIATOR HOSE


    1. A01VBGP

      Slide the clip and disconnect the No. 1 radiator hose.

  24. DISCONNECT OUTLET NO. 1 INVERTER COOLING HOSE


    1. A01VCO4

      Slide the clip and disconnect the outlet No. 1 inverter cooling hose.

  25. REMOVE INVERTER RESERVE TANK ASSEMBLY


    1. A01VD5M

      Disengage the clamp to disconnect the inlet hybrid water pump hose from the fan shroud assembly.

    2. Disengage the 2 claws to remove the inverter reserve tank assembly from the fan shroud assembly.

  26. REMOVE RADIATOR ASSEMBLY


    1. A01VCZ0

      Disengage the 2 claws.

    2. Disengage the 2 guides to separate the cooler condenser assembly from the radiator assembly.

      Note

      Make sure not to damage the cooler condenser assembly when removing the radiator assembly.

    3. Remove the radiator assembly with the fan shroud assembly from the vehicle body.

      Note

      Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly with the fan shroud assembly.

    4. A01VDC2

      Disengage the 2 claws.

    5. Disengage the 2 guides to remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.

  27. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions from the radiator assembly.

  28. REMOVE RADIATOR SUPPORT GROMMET


    1. Remove the 2 radiator support grommets from the radiator assembly.