ЖГУТ ЭЛЕКТРОПРОВОДКИ ТРАНСМИССИИ (если опорный мост двигателя используется) УСТАНОВКА

PROCEDURE


  1. INSTALL TRANSMISSION WIRE


    1. B003ZJB

      Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.

    2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

    4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque:
      10.8 N*m  { 110 kgf*cm, 8 ft.*lbf }

      Note

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      B00407MC02
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
    5. B003ZX3

      Connect the 9 solenoid valve connectors.

      Note

      B003Z5VC01
      B003ZYH Do not let transmission wire protrude into this area.

      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.

      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.

    6. B003ZEY

      Engage the clamp, and connect the transmission wire to the solenoid lock plate.

  2. INSTALL TRANSMISSION CASE SIDE COVER (for TMC Made)

    Tech Tips

    TMC (TOYOTA) Made and AW (AISIN AW) Made components can be identified by the differing locations where the serial number is stamped.

    B003ZVAC02
    *a TMC Made
    *b AW Made

    1. B003ZFLC01
      B003ZYH Area to be cleaned

      Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

      Note

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. B003ZYO

      Clean the 3 bolt holes shown in the illustration.

    3. B003ZF3C53
      *a Adhesive

      Apply adhesive to 2 or 3 threads on the end of the bolt (A) and 2 bolts (D).

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

      Tech Tips

      The bolt (A) and 2 bolts (D) are in the locations shown in the following step.

    4. B003ZINN06

      Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).

      Note


      • Bolt (A) is an adhesive-coated bolt.

      • To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    5. Temporarily install the 6 bolts (C) and 2 bolts (D).

      Note

      Bolt (D) is an adhesive-coated bolt.

    6. Operate the engine support bridge and the jack to lower the engine and automatic transaxle assembly.

    7. B003ZQCC03
      *a Torque Wrench Fulcrum Length

      Fully tighten the 10 bolts in the order shown in the illustration.

      Torque:
      Specified tightening torque for Bolt (A) and Bolt (D)
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
      Specified tightening torque for Bolt (B) and Bolt (C)
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Tech Tips


      • If a socket wrench will not fit, use a union nut wrench.

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)) Bolt (A) and Bolt(D):

        5.7 N*m (58 kgf*cm, 50 in.*lbf)

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)) Bolt (B) and Bolt (C):

        6.2 N*m (63 kgf*cm, 55 in.*lbf)

    8. Tighten the engine mounting insulator LH with the nut.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

    9. Tighten the front engine mounting insulator assembly with the bolt.

      Torque:
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }

    10. Connect the transmission wire connector.

  3. INSTALL TRANSMISSION CASE SIDE COVER (for AISIN AW Made)

    Tech Tips

    TMC (TOYOTA) Made and AW (AISIN AW) Made components can be identified by the differing locations where the serial number is stamped.

    B003ZVAC02
    *a TMC Made
    *b AW Made

    1. B003ZFLC01
      B003ZYH Area to be cleaned

      Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

      Note

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. B003ZINN01

      Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts (A and B).

      Note

      To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    3. Temporarily install the 8 bolts (C).

    4. Operate the engine support bridge and the jack to lower the engine and automatic transaxle assembly.

    5. B003ZQCC03
      *a Torque Wrench Fulcrum Length

      Fully tighten the 10 bolts in the order shown in the illustration.

      Torque:
      Specified tightening torque
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Tech Tips


      • If a socket wrench will not fit, use a union nut wrench.

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        6.2 N*m (63 kgf*cm, 55 in.*lbf)

    6. Tighten the engine mounting insulator LH with the nut.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

    7. Tighten the front engine mounting insulator assembly with the bolt.

      Torque:
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }

    8. Connect the transmission wire connector.

  4. CONNECT OIL COOLER UNION SUB-ASSEMBLY


    1. B003ZFZC01
      *1 Oil Cooler Union Bolt
      *2 Gasket

      Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly.

    2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.

    3. Fully tighten the oil cooler union bolt.

      Torque:
      22.6 N*m  { 230 kgf*cm, 17 ft.*lbf }

    4. Fully tighten the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  5. CONNECT OUTLET NO. 1 OIL COOLER HOSE

    Click here

  6. CONNECT TRANSMISSION OIL THERMOSTAT


    1. B003Z88

      Connect the transmission oil thermostat to the front frame assembly with the 2 bolts.

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }

  7. REMOVE ENGINE SUPPORT BRIDGE

    Click here

  8. REMOVE ENGINE HANGER

    Click here

  9. INSTALL WIRE HARNESS CLAMP BRACKET

    Click here

  10. INSTALL AIR SURGE TANK TO INTAKE MANIFOLD GASKET

    Click here

  11. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

    Click here

  12. CONNECT PURGE VALVE (PURGE VSV)

    Click here

  13. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  14. CONNECT VENTILATION HOSE

    Click here

  15. INSTALL BATTERY

    Click here

  16. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

    Click here

  17. INSTALL INLET AIR CLEANER ASSEMBLY

    Click here

  18. INSTALL COOL AIR INTAKE DUCT SEAL

    Click here

  19. INSTALL RADIATOR SIDE SEAL RH

    Click here

  20. INSTALL RADIATOR SIDE DEFLECTOR SEAL LH

    Click here

  21. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

    Click here

  22. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  24. ADD AUTOMATIC TRANSAXLE FLUID

    Click here

  25. INSTALL FRONT FENDER APRON SEAL LH

    Click here

  26. INSTALL FRONT FENDER APRON SEAL RH

    Click here

  27. INSTALL FRONT FENDER LINER LH

    Click here

  28. INSTALL FRONT FENDER LINER RH

    Click here

  29. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  30. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  31. INSTALL FRONT WHEELS

    Click here