VACUUM PUMP INSTALLATION

PROCEDURE

1. INSTALL VACUUM PUMP ASSEMBLY

   
   

   1. When using a new vacuum pump assembly:

      
      

      1. 

         Engine oil

         Apply engine oil to the 2 O-rings which are installed to a new vacuum pump assembly.

   2. When reusing the vacuum pump assembly:

      
      

      1. 

         Engine oil

         Apply engine oil to 2 new O-rings and install them to the vacuum pump assembly.

   3. Apply engine oil to the inner surface of the installation hole.

   4. 

      *a	Coupling Teeth
      *b	Groove

      Install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth with the grooves on the camshaft tip.

      Note

      
      

      • Ensure that the vacuum pump assembly is installed securely.

      • Be careful not to pinch the O-ring.

   5. 

      *a

      Adhesive

      Apply adhesive to 3 or more threads at the tip of 1 of 3 new bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

   6. 

      *a	Bolt with Adhesive Applied

      Install the vacuum pump assembly with the 3 bolts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      
      

      • Ensure that the bolt with adhesive applied is installed to the location shown in the illustration.

      • After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.

      • Tighten the 3 bolts in the order shown in the illustration.

2. INSTALL ENGINE WIRE

   
   

   1. 

      	Connector
      	Bolt
      	Nut

      Install the engine wire with the bolt (A) and nut.

   2. Install the bolt (B).

      Torque:

      19.1 N*m  { 195 kgf*cm, 14 ft.*lbf }

   3. Connect the 3 connectors.

   4. Engage the clamp.

   5. 

      	Connector
      	Bolt

      Install the bolt (A).

   6. Install the 2 bolts (B).

      Torque:

      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

   7. Connect the 5 connectors.

   8. 

      	Connector
      	Bolt

      Install the 2 bolts.

   9. Engage the claw.

   10. Connect the 11 connectors.

   11. 

       Engage the clamp.

   12. Connect the 2 connectors.

3. INSTALL NO. 2 ENGINE UNDER COVER

   Click here

4. CONNECT HEATER WATER HOSE

   
   

   1. 

      Connect the 4 heater water hoses, and slide the 4 clips to secure them.

   2. Engage the clamp.

5. CONNECT VENTILATION HOSE

   
   

   1. 

      Connect the ventilation hose, and slide the clip to secure it.

6. CONNECT AIR TUBE

   
   

   1. 

      Connect the air tube to the vacuum pump assembly, and slide the clip to secure it.

7. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

   
   

   1. Install a new clip to the No. 1 transmission control cable bracket.

   2. 

      *a	Claw A
      *b	Claw B
      *c	Transmission Control Cable Assembly

      Connect the transmission control cable assembly to the No. 1 transmission control cable bracket.

      Note

      
      

      • Make sure that the claws A on the clip are securely fit into the No. 1 transmission control cable bracket holes.

      • Make sure that the transmission control cable assembly is securely installed inside of the claws B of the clip.

   3. Connect the transmission control cable assembly to the transmission control shaft lever and install the clip.

      Note

      Before connecting the transmission control cable assembly, check that the park/neutral position switch assembly and the shift lever are in neutral.

8. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

   Click here

9. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

   Click here

10. INSTALL INLET AIR CLEANER ASSEMBLY

    Click here

11. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

12. INSTALL COOL AIR INTAKE DUCT SEAL

    Click here

13. INSTALL RADIATOR SIDE SEAL RH

    Click here

14. INSTALL RADIATOR SIDE DEFLECTOR SEAL LH

    Click here

15. INSTALL FRONT WHEEL LH

    Torque:

    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

17. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

18. INSPECT VACUUM PUMP OPERATION

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19. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

    for LHD: Click here

    for RHD: Click here

20. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here