FRONT SUSPENSION MEMBER(When Using the Engine Support Bridge for 1AR-FE) INSTALLATION

PROCEDURE


  1. INSTALL HOLE PLUG


    1. Install the 14 hole plugs to the front frame assembly.

      Tech Tips

      There are 4 different shapes of hole plug.

      B004027N01

  2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH


    1. A0029J9C01
      *a View from Underneath
      B003ZIE Front of the Vehicle

      Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion LH in the correct direction.

    2. A0027WMC01
      *1 Front Suspension Member Body Mounting Rear Cushion LH

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A0027N5C05
      *a Hold
      *b Turn

      Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.

      Note

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion LH.

  3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH


    1. A002BBFC01
      *a View from Underneath
      B003ZIE Front of the Vehicle

      Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion RH in the correct direction.

    2. Install SST using the same procedure as for the front suspension member body mounting rear cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

    3. Using SST, install the front suspension member body mounting rear cushion RH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Tech Tips

      Perform the same procedure as for the LH side.

  4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION


    1. A002CA3C01
      *a View from Underneath
      B003ZIE Front of the Vehicle

      Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.

      Note

      Position the front suspension member body mounting front cushion in the correct direction.

    2. Install SST using the same procedure as for the front suspension member body mounting rear cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A002CJCC05
      *a Hold
      *b Turn

      Using SST, install each front suspension member body mounting front cushion as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.

  5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER


    1. Install the 2 front suspension member body mounting rear stoppers to the front frame assembly.

  6. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER


    1. Install the 2 front suspension member body mounting front stoppers to the front frame assembly.

  7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER


    1. A002709

      Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  8. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. A00272BN01

      Install the front lower No. 1 suspension arm sub-assembly LH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Torque:
      Bolt (1), (2)
      200 N*m  { 2039 kgf*cm, 148 ft.*lbf }
      Bolt (3)
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

      Note

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  9. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  10. INSTALL STEERING LINK ASSEMBLY


    1. Install the steering link assembly to the front frame assembly with the 2 bolts and 2 nuts.

      Torque:
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

      Note


      • Make sure to tighten the bolts starting from the steering link assembly pinion shaft side.

      • Keep the nut from rotating while turning the bolt because the nut has its own stopper.

  11. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY


    1. Install the front stabilizer bar with 2 front No. 2 stabilizer brackets, 2 front No. 1 stabilizer bar bushings and 2 front stabilizer link assemblies to the front frame assembly.

  12. INSTALL FRONT NO. 1 STABILIZER BRACKET LH


    1. Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  13. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as for the LH side.

  14. INSTALL FRONT FRAME ASSEMBLY


    1. Slowly jack up the front frame assembly with an engine lifter using 4 attachments or equivalent tools.

      CAUTION:


      • The front frame assembly is a very heavy component. Make sure that it is supported securely.

      • If the front frame assembly is not securely supported, it may drop, resulting in serious injury.

      A0027TV

      Note

      Use attachments to keep the front frame assembly level.

    2. Install the front frame assembly to the vehicle body.

    3. A0027LZC02
      B003ZIE Bolt
      B003Z8F Nut

      Install the frame side rail plate RH and frame side rail plate LH with the 6 bolts and 2 nuts.

      Torque:
      Bolt (A)
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Bolt (B)
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }
      Nut (C)
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

    4. Install the front suspension member rear brace RH and front suspension member rear brace LH with the 6 bolts and 2 nuts.

      Torque:
      Bolt (D)
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Bolt (E)
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }
      Nut (F)
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

    5. Lower the engine lifter.

  15. REMOVE BELT

    Click here

  16. REMOVE ENGINE SUPPORT BRIDGE

    Click here

  17. REMOVE ENGINE HANGERS

    Click here

  18. INSTALL NO. 2 ENGINE MOUNTING STAY RH

    Click here

  19. CONNECT FRONT ENGINE MOUNTING INSULATOR


    1. Connect the front engine mounting insulator to the front frame assembly with the 3 nuts.

      Torque:
      58 N*m  { 591 kgf*cm, 43 ft.*lbf }

    2. Install the hole plug.

  20. CONNECT ENGINE MOUNTING INSULATOR LH


    1. Connect the engine mounting insulator LH to the front frame assembly with the 3 nuts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

    2. Install the 2 hole plugs.

  21. CONNECT ENGINE MOUNTING INSULATOR RH


    1. Connect the engine mounting insulator RH to the front frame assembly with the 3 nuts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

    2. Install the 2 hole plugs.

  22. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  23. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  24. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  25. CONNECT TIE ROD ASSEMBLY LH

    Click here

  26. CONNECT TIE ROD ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  27. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  28. CONNECT FRONT STABILIZER LINK ASSEMBLY LH

    Click here

  29. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  30. CONNECT ENGINE WIRE


    1. A0027AR

      Connect the 3 wire clamps.

  31. INSTALL BATTERY

    Click here

  32. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY


    1. A0027AVC01
      *1 Brake Master Cylinder Reservoir Assembly
      *2 Reservoir Bracket

      Move the brake master cylinder reservoir assembly as shown in the illustration to engage the 2 claws.

    2. Connect the reservoir level switch connector and install the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  33. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  34. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  35. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

    Click here

  36. INSTALL INLET AIR CLEANER ASSEMBLY

    Click here

  37. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  38. INSTALL COOL AIR INTAKE DUCT SEAL

    Click here

  39. INSTALL RADIATOR SIDE SEAL RH

    Click here

  40. INSTALL RADIATOR SIDE DEFLECTOR SEAL LH

    Click here

  41. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

    Click here

  42. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  43. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  44. INSPECT FOR EXHAUST GAS LEAK

    Click here

  45. INSTALL FRONT FENDER APRON SEAL LH

    Click here

  46. INSTALL FRONT FENDER APRON SEAL RH

    Click here

  47. INSTALL FRONT FENDER LINER LH

    Click here

  48. INSTALL FRONT FENDER LINER RH

    Click here

  49. INSTALL FRONT FLOOR COVER LH

    Click here

  50. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  51. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  52. INSTALL FRONT WHEELS

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  53. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

  54. INSPECT SPEED SENSOR SIGNAL

    Click here