OIL COOLER

INSTALL TRANSMISSION OIL THERMOSTAT

Install the transmission oil thermostat to the oil cooler stay with the bolt.

Torque:

19.5 N*m { 199 kgf*cm, 14 ft.*lbf }

Connect the No. 2 transmission oil cooler hose and outlet No. 2 oil cooler hose to the transmission oil thermostat with each paint mark facing up and slide the 2 clips to secure them.

*1	No. 2 Transmission Oil Cooler Hose	*2	Outlet No. 2 Oil Cooler Hose
*a	0 to 3 mm (0 to 0.118 in.)	*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark	*d	30° (Paint Mark Location)
*e	45° (Claw of Clip Location)	-	-

Note

Make sure to slide the No. 2 transmission oil cooler hose and outlet No. 2 oil cooler hose until each contacts the hose stopper of the transmission oil thermostat.
Make sure that each paint mark and the claws of each clip are within the location shown in the illustration.

Install the No. 1 transmission oil cooler hose and outlet No. 1 oil cooler hose to the transmission oil thermostat with each paint mark facing the front of the vehicle and slide the 2 clips to secure them.

*1	No. 1 Transmission Oil Cooler Hose	*2	Outlet No. 1 Oil Cooler Hose
*a	0 to 3 mm (0 to 0.118 in.)	*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark	*d	30° (Paint Mark Location)
*e	45° (Claw of Clip Location)	-	-

Note

Make sure to slide the No. 1 transmission oil cooler hose and outlet No. 1 oil cooler hose until each contacts the hose stopper of the transmission oil thermostat.
Make sure that each paint mark is within the location shown in the illustration.
Make sure that the claws of the clip of the No. 1 transmission oil cooler hose are within the location shown in the illustration.

*a Pin

*b Shaft

When replacing the transmission oil thermostat with a new one:
1. Remove the pin from the transmission oil thermostat.
  
  Note
  
  Make sure that the shaft of the transmission oil thermostat protrudes from the cap after the pin is removed.

INSTALL TRANSMISSION OIL COOLER

Engage the hook and temporarily install the transmission oil cooler to the automatic transaxle case sub-assembly with the bolt (A).
Install the bolt (B).

Torque:

13.5 N*m { 138 kgf*cm, 10 ft.*lbf }
Install the bolt (C).

Torque:

13.5 N*m { 138 kgf*cm, 10 ft.*lbf }
Fully tighten the bolt (A) to install the transmission oil cooler.

Torque:

13.5 N*m { 138 kgf*cm, 10 ft.*lbf }

INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY WITHOUT HOSE

Install the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose and outlet No. 3 oil cooler hose to the No. 1 oil cooler tube sub-assembly without hose and slide the 3 clips to secure them.

*1	No. 1 Oil Cooler Tube Sub-assembly without Hose	*2	Inlet No. 1 Oil Cooler Hose
*3	Inlet No. 2 Oil Cooler Hose	*4	Outlet No. 3 Oil Cooler Hose
*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
*c	45° (Claw of Clip Location)	-	-

Note

Make sure to slide the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose and outlet No. 3 oil cooler hose until each contacts the hose stopper of the No. 1 oil cooler tube sub-assembly without hose.
Make sure to align the paint mark of each hose with the paint mark of each tube.
Make sure that the claws of each clip are within the location shown in the illustration.

*a	0 to 3 mm (0 to 0.118 in.)
*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark (Left Side of Vehicle)
*d	30° (Paint Mark Location)
*e	45° (Claw of Clip Location)

Install the No. 1 oil cooler tube sub-assembly without hose to the automatic transaxle case sub-assembly and engine mounting bracket LH with the 2 bolts.

Torque:: 13.5 N*m { 138 kgf*cm, 10 ft.*lbf }

Connect the inlet No. 1 oil cooler hose to the connector tube and slide the clip to secure it.
Note
- Make sure to slide the inlet No. 1 oil cooler hose until it contacts the hose stopper of the connector tube.
- Make sure that the paint mark of the inlet No. 1 oil cooler hose and claws of the clip are within the location shown in the illustration.

CONNECT NO. 1 TRANSMISSION OIL COOLER HOSE

*a	0 to 3 mm (0 to 0.118 in.)
*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark (Left Side of Vehicle)
*d	30° (Paint Mark Location)
*e	45° (Claw of Clip Location)

Connect the No. 1 transmission oil cooler hose to the oil cooler union sub-assembly and slide the clip to secure it.

Note

Make sure to slide the No. 1 transmission oil cooler hose until it contacts the hose stopper of the oil cooler union sub-assembly.
Make sure that the paint mark of the No. 1 transmission oil cooler hose and claws of the clip are within the location shown in the illustration.

CONNECT OUTLET NO. 1 OIL COOLER HOSE

*a Paint Mark

*b 45° (Claw of Clip Location)

Connect the outlet No. 1 oil cooler hose to the No. 1 oil cooler tube sub-assembly without hose and slide the clip to secure it.
Note
- Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the No. 1 oil cooler tube sub-assembly without hose.
- Make sure to align the paint mark of the outlet No. 1 oil cooler hose with the paint mark of the No. 1 oil cooler tube sub-assembly without hose.
- Make sure that the claws of the clip are within the location shown in the illustration.
Install the transmission oil cooler tube clamp.

CONNECT OUTLET NO. 3 OIL COOLER HOSE

*a	0 to 3 mm (0 to 0.118 in.)
*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark
*d	45° (Claw of Clip Location)

Connect the outlet No. 3 oil cooler hose to the transmission oil cooler and slide the clip to secure it.

Note

Make sure to slide the outlet No. 3 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.
Make sure to align the paint mark of the outlet No. 3 oil cooler hose with paint mark of the transmission oil cooler.
Make sure that the claws of the clip are within the location shown in the illustration.

CONNECT INLET NO. 2 OIL COOLER HOSE

*a	0 to 3 mm (0 to 0.118 in.)
*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark
*d	45° (Claw of Clip Location)

Connect the inlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it.

Note

Make sure to slide the inlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.
Make sure to align the paint mark of the inlet No. 2 oil cooler hose with the paint mark of the transmission oil cooler.
Make sure that the claws of the clip are within the location shown in the illustration.

CONNECT NO. 3 WATER BY-PASS HOSE

Connect the No. 3 water by-pass hose to the transmission oil cooler and slide the clip to secure it.

*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
*c	45° (Claw of Clip Location)	-	-

Note

Make sure to slide the No. 3 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.
Make sure to align the paint mark of the No. 3 water by-pass hose with the paint mark of the transmission oil cooler.
Make sure that the claws of the clip are within the location shown in the illustration.

CONNECT NO. 4 WATER BY-PASS HOSE

Connect the No. 4 water by-pass hose to the transmission oil cooler and slide the clip to secure it.

*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
*c	45° (Claw of Clip Location)	-	-

Note

Make sure to slide the No. 4 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.
Make sure to align the paint mark of the No. 4 water by-pass hose with the paint mark of the transmission oil cooler.
Make sure that the claws of the clip are within the location shown in the illustration.

INSTALL BATTERY

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INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

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INSTALL INLET AIR CLEANER ASSEMBLY

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INSTALL COOL AIR INTAKE DUCT SEAL

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INSTALL RADIATOR SIDE SEAL RH

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INSTALL RADIATOR SIDE DEFLECTOR SEAL LH

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