THERMOSTAT INSTALLATION

PROCEDURE


  1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. Install a new gasket to the water inlet with thermostat sub-assembly.

    2. Install the water inlet with thermostat sub-assembly with the 2 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. CONNECT WATER BY-PASS HOSE


    1. Connect the water by-pass hose and slide the clip to secure it.

  3. CONNECT NO. 2 RADIATOR HOSE

    Click here

  4. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A0029RXN01

      Temporarily install the front No. 1 engine mounting bracket LH with the 7 bolts.

      Bolt Length
      Item Length
      Bolt (A) 115 mm (4.53 in.)
      Bolt (B) 85 mm (3.35 in.)
      Bolt (C) 40 mm (1.57 in.)

      Note

      Make sure that there is no oil on the threads of the bolts.

    2. A0027JTN01

      Fully tighten the 3 bolts in the order shown in the illustration.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }
    3. A0026ZVC01
      *a Torque Wrench Fulcrum Length

      Using SST, fully tighten the bolt.

      SST
      09961-00950
      Torque:
      Specified tightening torque
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 255 mm (10 in.)): 34 N*m (347 kgf*cm, 25 ft.*lbf)

    4. A00274P

      Fully tighten the bolt.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }
    5. A002BWPC01
      *a Torque Wrench Fulcrum Length

      Using SST, fully tighten the bolt.

      SST
      09961-00950
      Torque:
      Specified tightening torque
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 255 mm (10 in.)): 34 N*m (347 kgf*cm, 25 ft.*lbf)

    6. A002BE9C01
      *a Torque Wrench Fulcrum Length

      Using SST, fully tighten the bolt.

      SST
      09961-00950
      Torque:
      Specified tightening torque
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 29 N*m (296 kgf*cm, 21 ft.*lbf)

  5. CONNECT ENGINE WIRE


    1. Connect the water inlet with thermostat sub-assembly connector.

    2. Connect the engine wire with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  6. INSTALL ENGINE MOVING CONTROL ROD BRACKET

    Click here

  7. INSTALL NO. 2 ENGINE MOUNTING STAY RH

    Click here

  8. INSTALL RESERVOIR BRACKET (for RHD)

    Click here

  9. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (for RHD)

    Click here

  10. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

    Click here

  11. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for RHD)

    Click here

  12. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  13. ADD ENGINE COOLANT

    Click here

  14. INSPECT FOR COOLANT LEAK

    Click here