GENERATOR CABLE INSTALLATION

PROCEDURE


  1. INSTALL GENERATOR CABLE

    Note

    When installing the generator cable, make sure not to bend the generator cable base on the hybrid transmission assembly side.


    1. A01MSB7N01

      Using an insulated tool, temporarily install the generator cable to the hybrid vehicle transmission assembly with the 2 bolts.

      Note

      Keep foreign matter, water, etc, away from the generator cable terminals and their installation area.

      Tech Tips

      When installing the generator cable, hold the generator cable by hand so that the generator cable base is not bent.

    2. Using an insulated tool, tighten the 2 bolts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    3. A01MSKI

      Using an insulated tool, install the generator cable to the hybrid vehicle transmission assembly with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Keep foreign matter, water, etc, away from the generator cable terminals and their installation area.

      Tech Tips

      When installing the generator cable, hold the generator cable by hand so that the generator cable base is not bent.

    4. Engage the 2 claws to install a new terminal cap to the hybrid vehicle transmission assembly.

      Note


      • Check that the terminal cap is securely installed.

      • Do not pinch the O-ring.

    5. A01MRQ9

      Using an insulated tool, install the connector cover to the generator cable and hybrid vehicle transmission assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Make sure to insert the protruding part of the connector cover fully into the stopper hole and then tighten the bolts.

    6. Connect the 3 clamps to the engine assembly and hybrid vehicle transmission assembly.

    7. Connect the clamp to the generator cable.

    8. Engage the motor cable side lock of the wiring harness clamp to secure the motor cable as shown in the illustration.

      A01MT8HC01
      *A for LHD *B for RHD
      *1 Wiring Harness Clamp *2 Motor Cable
      *a Matchmark - -

      Tech Tips

      Align the wiring harness clamp with the matchmark.

  2. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION

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