THROTTLE BODY INSTALLATION

PROCEDURE

1. Click here

   INSTALL THROTTLE BODY GASKET

   
   
   1. 

      *a	Protrusion

      Install a new throttle body gasket onto the intake manifold with the protrusion of the throttle body gasket oriented as shown in the illustration.

2. Click here

   INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

   
   

   1. Install the throttle body with motor assembly to the intake manifold with the 4 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

   2. Connect the No. 2 water by-pass hose and No. 3 water by-pass hose to the throttle body with motor assembly and slide the 2 clips to secure them.

   3. Connect the throttle body with motor assembly connector.

3. Click here

   INSTALL AIR CLEANER HOSE ASSEMBLY

   
   
   1. 

      *a	Cutout
      *b	Protrusion

      Align the cutout of the air cleaner hose assembly with the protrusion of the throttle body with motor assembly, and install the air cleaner hose assembly.

   2. 

      *a	Protrusion
      *b	Front
      *c	Left
      *d	Hose Clamp
      *e	Clip

      Tighten the hose clamp to the position shown in the illustration.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

      Note:

      Fit the protrusion on the air cleaner hose assembly into the hole of the hose clamp.

      Tip:

      Make sure the direction of the clip is as shown in the illustration.

   3. Connect the ventilation hose to the throttle body with motor assembly and slide the clip to secure it.

4. Click here

   INSTALL AIR CLEANER CAP WITH NO. 2 AIR CLEANER HOSE

   
   
   1. 

      *a	Groove
      *b	Matchmark
      *c	Stopper
      *d	Top
      *e	Right

      Connect the air cleaner cap with No. 2 air cleaner hose to the air cleaner hose assembly.

      Tip:

      Make sure the direction of the installation is as shown in the illustration.

   2. Install the air cleaner cap with No. 2 air cleaner hose with the 4 clamps.

   3. Tighten the hose clamp to the position shown in the illustration.

      4.0 N*m

      41 kgf*cm

      35 in.*lbf

   4. Connect the wire harness clamp to the air cleaner cap with No. 2 air cleaner hose.

   5. Connect the mass air flow meter sub-assembly connector.

5. Click here

   ADD ENGINE COOLANT

   Click here

6. Click here

   INSPECT FOR ENGINE COOLANT LEAK

   Click here

7. Click here

   INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

   Click here

8. Click here

   PERFORM INITIALIZATION

   Note:

   Be sure to perform this procedure after removing and reinstalling the throttle body with motor assembly.

   
   

   1. Connect the GTS to the DLC3.

   2. Clear the DTCs.

      
      

      • w/ EGR System:

        Click here

      • w/o EGR System:

        Click here

   3. Turn the power switch on (IG) without operating the accelerator pedal.

      Note:

      If the accelerator pedal is operated, perform the above steps again.

   4. Perform "Inspection After Repair".

      
      

      • w/ EGR System:

        Click here

      • w/o EGR System:

        Click here

   5. Put the engine in inspection mode (maintenance mode).

      Click here

   6. Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range with the A/C switch off.

      Standard
      950 to 1050 rpm

      Note:
      

      • Be sure to perform this step with all accessories off.

      • Make sure that the shift lever is in P.

   7. Perform a road test and confirm that there are no abnormalities.