PROCEDURE
INSTALL FUEL INJECTOR ASSEMBLY
| *1 | O-Ring |
| *2 | Injector Vibration Insulator |
Install a new injector vibration insulator and a new O-ring to each fuel injector assembly.
Apply a light coat of gasoline or spindle oil to the O-ring of the fuel injector assembly.
While turning the fuel injector assembly left and right, install it to the fuel delivery pipe sub-assembly.
Note
Do not twist the O-ring.
After installing the fuel injector assemblies, check that they turn smoothly. If not, replace the O-ring with a new one.
INSTALL NO. 1 DELIVERY PIPE SPACER
Install the 2 No. 1 delivery pipe spacers to the cylinder head.
Note
Install the No. 1 delivery pipe spacers in the correct direction.
INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies, and then temporarily install the 2 bolts.
Note
Do not drop the fuel injector assemblies when installing the fuel delivery pipe sub-assembly.
Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.
Tighten the 2 bolts to the specified torque.
Install the bolt to secure the fuel delivery pipe sub-assembly.
Install the wire harness bracket with the bolt.
CONNECT FUEL TUBE SUB-ASSEMBLY
Connect the fuel tube sub-assembly and install a new No. 2 fuel pipe clamp.
INSTALL WIRE HARNESS CLAMP BRACKET
Install the wire harness clamp bracket with the 2 nuts.
INSTALL AIR TUBE
CONNECT ENGINE WIRE
INSTALL BATTERY TRAY
INSTALL BATTERY
INSTALL BATTERY CLAMP SUB-ASSEMBLY
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
INSTALL AIR CLEANER CAP SUB-ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
INSPECT FOR FUEL LEAK
Make sure that there are no fuel leaks after performing maintenance on the fuel system.
Connect the GTS to the DLC3.
Turn the ignition switch to ON, and push the GTS on.
Note
Do not start the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
| Tester Display |
|---|
| Control the Fuel Pump / Speed |
Check that there are no leaks from the fuel system.
Turn the ignition switch off.
Disconnect the GTS from the DLC3.
INSTALL NO. 2 CYLINDER HEAD COVER