OIL PUMP REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  2. INSTALL ENGINE TO ENGINE STAND

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  3. REMOVE THROTTLE BODY ASSEMBLY

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  4. REMOVE AIR TUBE

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  5. REMOVE INTAKE MANIFOLD

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  6. REMOVE WIRE HARNESS CLAMP BRACKET

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  7. REMOVE FUEL TUBE SUB-ASSEMBLY

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  8. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  9. REMOVE FUEL INJECTOR ASSEMBLY

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  10. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  11. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  12. REMOVE MANIFOLD STAY

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  13. REMOVE EXHAUST MANIFOLD

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  14. REMOVE VACUUM PUMP ASSEMBLY

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  15. REMOVE PCV HOSE

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  16. DISCONNECT NO. 3 WATER BY-PASS HOSE

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  17. REMOVE WATER BY-PASS HOSE

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  18. DISCONNECT WATER INLET HOSE

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  19. REMOVE WATER INLET

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  20. REMOVE THERMOSTAT

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  21. REMOVE IGNITION COIL ASSEMBLY

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  22. REMOVE NO. 1 VACUUM PUMP BRACKET

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  23. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  24. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  25. REMOVE CYLINDER HEAD COVER GASKET

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  26. SET NO. 1 CYLINDER TO TDC/COMPRESSION

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  27. REMOVE CRANKSHAFT PULLEY

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  28. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  29. REMOVE OIL FILTER CAP ASSEMBLY

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  30. REMOVE ENGINE MOUNTING BRACKET STUD BOLT

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  31. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01KCSZ

      Remove the 3 bolts and engine mounting bracket RH.

    2. A01KCC6

      Remove the 4 bolts and oil filter bracket.

    3. A01KC0P

      Remove the 2 O-rings.

    4. A01KBM0C01
      *1 Seal Washer

      Remove the 19 bolts and seal washer.

    5. A01KCIGC01
      *a Protective Tape

      Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly with a screwdriver as shown in the illustration.

      Note

      Be careful not to damage the contact surfaces of the cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block sub-assembly, stiffening crankcase assembly and timing chain cover sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    6. A01KC9E

      Remove the 3 O-rings.

    7. A01KCON

      Remove the 3 bolts and engine water pump assembly.

    8. A01KCO0

      Remove the gasket.

  32. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A01KC4QC02
      *1 Protective Tape
      *2 Wooden Block

      Place the timing chain cover sub-assembly on wooden blocks.

    2. Using a screwdriver, tap out the timing chain cover oil seal.

      Note

      Do not damage the surface of the timing chain cover oil seal press fit hole.

      Tech Tips

      Tape the screwdriver tip before use.

  33. REMOVE CHAIN TENSIONER SLIPPER

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  34. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  35. REMOVE CHAIN SUB-ASSEMBLY

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  36. REMOVE CRANKSHAFT TIMING SPROCKET


    1. A01KCZE

      Remove the crankshaft timing sprocket.

  37. REMOVE NO. 2 CHAIN SUB-ASSEMBLY


    1. A01KCG4E01

      Temporarily install the crankshaft pulley and crankshaft pulley bolt.

    2. Using SST, hold the crankshaft. Then remove the drive shaft gear nut.

      SST
      09213-54015

      Tech Tips

      Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)

    3. Remove SST, the crankshaft pulley bolt and the crankshaft pulley.

    4. A01KC4A

      Remove the bolt, chain tensioner plate and chain damper spring.

    5. A01KB6LC07
      *1 Oil Pump Drive Gear
      *2 Oil Pump Drive Shaft Gear
      *3 No. 2 Chain Sub-assembly

      Remove the oil pump drive gear, oil pump drive shaft gear and No. 2 chain sub-assembly.

  38. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. A01KAYU

      Remove the 10 bolts and 2 nuts.

    2. A01KDF7

      Insert the blade of a oil pan seal cutter between the stiffening crankcase and No. 2 oil pan sub-assembly. Cut through the sealer and remove the No. 2 oil pan sub-assembly.

      Note


      • Be careful not to damage the surface of the oil pan which contacts the stiffening crankcase.

      • Be careful not to damage the stiffening crankcase flange.

  39. REMOVE OIL PUMP ASSEMBLY


    1. A01KCYH

      Remove the 3 bolts and oil pump assembly.