PROCEDURE
INSTALL REAR ENGINE OIL SEAL
Apply MP grease to the lip of a new oil seal.
Note
Do not allow foreign matter to contact the lip of the oil seal.
Do not allow MP grease to contact the dust seal.
Using SST and a hammer, tap in the oil seal until its surface is flush with the edges of the cylinder block and crankcase.
Note
Keep the lip of the oil seal free from foreign matter.
Do not tap in the oil seal at an angle.
INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)
Using SST, hold the crankshaft.
Tech Tips
Part number of installation bolt for SST (crankshaft pulley holdingtool): 91551-80650 (quantity: 2)
Clean the bolts and their installation holes.
Install the front drive plate spacer.
Tech Tips
Align the pin of the front drive plate spacer with the pin hole of the crankshaft.
| *1 | Front Drive Plate Spacer |
| *2 | Drive Plate and Ring Gear |
| *3 | Rear Drive Plate Spacer |
|
Transaxle Side |
Install the drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.
Tech Tips
The front drive plate spacer is reversible.
As the rear drive plate spacer and the drive plate and ring gear are not reversible, be sure to install them so that they are facing in the direction shown in the illustration.
| *1 | Adhesive |
Apply a few drops of adhesive to 2 or 3 threads at the end of the 8 bolts.
| Adhesive |
|---|
| Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent |
Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.
Note
Do not start the engine for at least an hour after installing the drive plate.
INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)
Using SST, hold the crankshaft.
Tech Tips
Part number of installation bolt for SST (crankshaft pulley holdingtool): 91551-80650 (quantity: 2)
Clean the bolts and bolt holes.
Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.
| Adhesive |
|---|
| Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent |
Install the flywheel with the 8 bolts. Uniformly tighten the 8 bolts in the sequence shown in the illustration.
INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)
INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)
INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)
FIX ENGINE ASSEMBLY
INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)
for 2WD
for 4WD/AWD
INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)
for 2WD
for 4WD/AWD
INSTALL ENGINE AND TRANSAXLE