REAR CRANKSHAFT OIL SEAL INSTALLATION

PROCEDURE


  1. INSTALL ENGINE REAR OIL SEAL


    1. A01CWI9E02

      Apply MP grease to the lip of a new engine rear oil seal.

      Note


      • Do not allow foreign matter to contact the lip of the engine rear oil seal.

      • Do not allow MP grease to contact the dust seal.

    2. Using SST and a hammer, tap in the engine rear oil seal until its surface is flush with the edges of the cylinder block and crankcase.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )

      Note


      • Wipe off any extra grease from the crankshaft.

      • Do not tap in the engine rear oil seal at an angle.

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)


    1. A01CXBTN09

      Using SST, hold the crankshaft.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      SST
      09213-54015

      Tech Tips

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installationbolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. Clean the bolts and bolt holes.

    3. A01CYBPC01
      *1 Front Drive Plate Spacer (Reversible)
      *2 Drive Plate and Ring Gear Sub-assembly
      *3 Rear Drive Plate Spacer
      *a Engine Side
      *b Transaxle Side

      Install the front drive plate spacer.

    4. Install the drive plate and ring gear sub-assembly and the rear drive plate spacer to the crankshaft.

      Tech Tips


      • The front drive plate spacer is reversible.

      • As the rear drive plate spacer and drive plate and ring gear sub-assembly are not reversible, be sure to install them so that they are facing in the direction shown in the illustration.

    5. A01CWKLC31
      *1 Adhesive

      Apply a few drops of adhesive to 2 or 3 threads at the end of each of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    6. A01CYY8N01

      Install and uniformly, tighten the 8 bolts in several steps in the sequence shown in the illustration.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

      Note

      Do not start the engine for at least an hour after installing the drive plate and ring gear sub-assembly.

  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)


    1. A01CXBTN09

      Using SST, hold the crankshaft.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      SST
      09213-54015

      Tech Tips

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installationbolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. Clean the bolts and bolt holes.

    3. A01CWKLC31
      *1 Adhesive

      Apply a few drops of adhesive to 2 or 3 threads at the end of each of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    4. A01CYEWN01

      Install and uniformly, tighten the 8 bolts in several steps in the sequence shown in the illustration.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

    5. Mark the top of each bolt with paint.

    6. Retighten the 8 bolts an additional 90° in the same sequence.

    7. Check that the paint marks are now at a 90° angle to the top.

    8. Check that the crankshaft turns smoothly.

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

    Click here

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)

    Click here

  6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)

    Click here

  7. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)


  8. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)