CAUTION / NOTICE / HINT
Note
When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.
PROCEDURE
INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
Coat a new O-ring with gear oil.
Install the O-ring to the speedometer driven hole cover sub-assembly.
Install the speedometer driven hole cover sub-assembly to the manual transaxle case with the bolt.
INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY
REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY
INSPECT CLUTCH PIPE LINE
INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY
INSTALL CLUTCH ACCUMULATOR ASSEMBLY
INSTALL REAR ENGINE MOUNTING BRACKET
*a | Temporarily |
Temporarily install the rear engine mounting bracket with the 4 bolts.
Tighten the 4 bolts of the rear engine mounting bracket in the order shown in the illustration.
Tech Tips
As shown in the illustration, tighten the 4 bolts in order.
INSTALL ENGINE MOUNTING BRACKET LH
Clean the bolts and the installation holes in the engine mounting bracket LH.
*a | Temporarily |
Apply adhesive to the 4 bolts.
Adhesive |
---|
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent |
Temporarily install the engine mounting bracket LH with the 4 bolts.
Tighten the 4 bolts of the engine mounting bracket LH in the order shown in the illustration.
INSTALL FRONT ENGINE MOUNTING BRACKET
*a | Temporarily |
Temporarily install the front engine mounting bracket with the 4 bolts.
Tighten the 4 bolts of the front engine mounting bracket in the order shown in the illustration.
INSTALL MANUAL TRANSAXLE ASSEMBLY
Align the input shaft with the clutch disc and install the manual transaxle to the engine.
Note
Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.
Insert the dowel pins into the dowel holes securely so that the end face of the transaxle assembly fits close against the engine assembly before tightening the bolts.
*a | Temporarily |
Temporarily install the manual transaxle assembly with the bolt(*a).
Tighten the 3 bolts labeled A in the order shown in the illustration, and then install the 5 bolts labeled B.
Connect the back-up light switch connector and install the engine wire to the manual transaxle assembly with the bolt.
Connect the clamp with the bolt.
INSTALL STARTER ASSEMBLY
for 1.0 kW Type:
for 1.3 kW Type:
INSTALL ENGINE ASSEMBLY WITH TRANSAXLE