PROCEDURE
REMOVE HEADLIGHT ASSEMBLY LH
REMOVE HEADLIGHT ASSEMBLY RH
Tech Tips
Use the same procedure as for the LH side.
REMOVE THERMISTOR ASSEMBLY
REMOVE NO. 1 ENGINE UNDER COVER
REMOVE BATTERY
w/ Glow Plug Controller:
w/o Glow Plug Controller:
DRAIN ENGINE COOLANT
DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET
Remove the 2 bolts and disconnect the No. 1 water hose clamp bracket from the upper radiator support sub-assembly.
Disengage the 2 clamps.
REMOVE HOOD LOCK ASSEMBLY (for LHD)
REMOVE HOOD LOCK ASSEMBLY (for RHD)
REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY
| *A | for LHD |
| *B | for RHD |
Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.
Disconnect the horn connector.
Remove the 5 bolts and upper radiator support sub-assembly.
DISCONNECT NO. 3 AIR HOSE
DISCONNECT NO. 2 AIR HOSE
REMOVE NO. 1 RADIATOR SUPPORT
REMOVE INTERCOOLER ASSEMBLY
DISCONNECT NO. 3 RADIATOR HOSE
Slide the clip and disconnect the No. 3 radiator hose.
DISCONNECT NO. 2 RADIATOR HOSE
Slide the clip and disconnect the No. 2 radiator hose.
DISCONNECT NO. 3 WATER BY-PASS HOSE
Disengage the clamp.
Slide the clip and disconnect the No. 3 water by-pass hose.
REMOVE NO. 2 FAN SHROUD
Disengage the 2 claws and remove the 2 bolts and No. 2 fan shroud.
Remove the radiator support cushion.
REMOVE RADIATOR ASSEMBLY
Disconnect the cooling fan ECU connector.
Disengage the 2 wire harness clamps.
Remove the radiator assembly with the fan shroud.
Note
For vehicles with the air conditioning system, do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.
Remove the 3 lower radiator supports.
REMOVE FAN SHROUD
Remove the 2 bolts and fan shroud from the radiator assembly.