PROCEDURE
INSTALL TIMING CHAIN COVER OIL SEAL
Apply MP grease to a new timing chain cover oil seal lip.
Keep the lip free from foreign matter.
Using SST and a hammer, tap in the new timing chain cover oil seal until its surface is flush with the timing chain cover sub-assembly.
| 09223-22010 |
| Oil Seal Tap in Depth |
|---|
| -0.6 to 0 mm (-0.0236 to 0 in.) |
Do not tap in the timing chain cover oil seal at an angle.
Wipe off excess grease from the crankshaft.
INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY
Align the key with the key groove of the crankshaft damper sub-assembly, and install the crankshaft damper sub-assembly to the crankshaft.
| *a | Hold |
| *b | Turn |
Using SST, hold the crankshaft damper sub-assembly.
| 09213-58014 |
| 09330-00021 |
Tighten the bolt to the specified torque.
| 210 N*m | 2141 kgf*cm | 155 ft.*lbf |
INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
Set the engine mounting insulator RH sub-assembly onto the vehicle and engine mouthing bracket RH.
Install the engine mounting insulator sub-assembly RH with the 3 bolts and 3 nuts.
| Bolt | ||
| 95 N*m | 969 kgf*cm | 70 ft.*lbf |
| Nut (A) | ||
| 95 N*m | 969 kgf*cm | 70 ft.*lbf |
| Nut (B) | ||
| 52 N*m | 530 kgf*cm | 38 ft.*lbf |
Connect the cooler pipe clamp to the engine mounting insulator sub-assembly RH.
Install the cooler pipe clamp bracket with the bolt.
| 9.8 N*m | 100 kgf*cm | 87 in.*lbf |
INSTALL RADIATOR RESERVE TANK ASSEMBLY
Install the radiator reserve tank assembly with the 2 bolts.
| 5.0 N*m | 51 kgf*cm | 44 in.*lbf |
INSTALL FRONT EXHAUST PIPE ASSEMBLY
Using a vernier caliper, measure the free length of the compression springs.
| Minimum | 41.5 mm (1.63 in.) |
If the free length is less than the minimum, replace the compression spring.
| *1 | No. 2 Exhaust Manifold |
| *2 | Gasket |
| *a | Wooden Block |
Using a plastic hammer and wooden block, tap in a new gasket until its surface is flush with the No. 2 exhaust manifold.
Be careful with the installation direction of the gasket.
Do not reuse the gasket.
Do not damage the gasket.
Do not push in the gaskets by using the front exhaust pipe sub-assembly when connecting it.
| *1 | No. 2 Exhaust Manifold |
| *2 | Front Exhaust Pipe Assembly |
| *3 | Gasket |
| *a | Space Between Flanges: 8.5 mm (0.335 in.) |
Install the front exhaust pipe assembly to the No. 2 exhaust manifold with the 2 bolts and 2 compression springs.
| 43 N*m | 438 kgf*cm | 32 ft.*lbf |
After installation, check that the space between the flanges of the No. 2 exhaust manifold and front exhaust pipe assembly are consistent front-to-rear and left-to-right.
INSTALL FRONT ENGINE MOUNTING BRACKET LOWER REINFORCEMENT (w/ Reinforcement)
INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH
INSTALL V-RIBBED BELT
INSPECT FOR OIL LEAK
INSTALL NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)
INSTALL REAR ENGINE UNDER COVER RH
INSTALL NO. 1 ENGINE UNDER COVER (for Half Cover Type)
INSTALL NO. 1 ENGINE UNDER COVER (for Full Cover Type)
INSTALL FRONT WHEEL RH
| 103 N*m | 1050 kgf*cm | 76 ft.*lbf |