FRONT DOOR POWER WINDOW REGULATOR MOTOR (for TMMK Made) INSTALLATION

Tech Tips

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

PRECAUTION

Note

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.
INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY
Note

The regulator arm must be below the intermediate position when installing the front power window regulator motor assembly.
1. Using a T25 "TORX" socket wrench, install the front power window regulator motor assembly with the 3 screws.
  
  Torque:
  
  5.4 N*m { 55 kgf*cm, 48 in.*lbf }
  
  Tech Tips
  
  When replacing a front power window regulator motor assembly, a new front power window regulator motor assembly uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.
INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY
1. Apply MP grease to the sliding parts of the front door window regulator assembly.
2. Temporarily install the temporary bolt to the front door window regulator assembly.
3. Text in Illustration
  
  *a Temporary Bolt
  
  Temporarily install the front door window regulator assembly with the 5 bolts.
4. Tighten the temporary bolt and 5 bolts to install the front door window regulator assembly.
  
  Tech Tips
  
  Tighten the bolts in the order shown in the illustration.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
1. Connect the cable to the negative (-) battery terminal.
2. for Driver Side:
  1. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.
  2. Disconnect the power window regulator master switch assembly.
3. for Front Passenger Side:
  1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.
  2. Disconnect the power window regulator switch assembly.
4. Disconnect the cable from the negative (-) battery terminal.
  
  CAUTION:
  
  Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  
  Note
  
  When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
5. Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.
  
  Note
  
  Do not damage the front door glass sub-assembly.
6. Install the front door glass sub-assembly with the 2 bolts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
7. Install the grommet.
INSTALL NO. 2 FRONT DOOR SERVICE HOLE SEAL
1. Install the No. 2 front door service hole seal.
INSTALL NO. 1 FRONT DOOR SERVICE HOLE SEAL
1. Install the No. 1 front door service hole seal.
INSTALL FRONT DOOR SERVICE HOLE COVER
1. Apply new butyl tape to the front door panel.
2. Text in Illustration
  
  *a Reference Point
  
  Pass the front door lock remote control cable assembly, front door inside locking cable assembly and each connector through a new front door service hole cover.
3. Install the front door service hole cover according to the reference points on the front door panel.
  
  Note
  
  Securely install the front door service hole cover preventing wrinkles and air bubbles.
4. Engage the 5 clamps.
5. Install the bolt.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
6. Connect each connector.

Text in Illustration
*a	Temporary Bolt

Text in Illustration
*a	Reference Point

INSTALL DOOR SIDE AIRBAG SENSOR

Check that the engine switch is off.
Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
Before connecting the connector, check that the position of the white housing lock is correct as shown in the illustration.

Text in Illustration

*a Incorrect *b Correct
Insert the pin (stopper) into the door hole and install the door side airbag sensor to the front door panel with the bolt.

Torque:

9.0 N*m { 92 kgf*cm, 80 in.*lbf }
Note
- If the door side airbag sensor has been dropped, or there are any cracks, dents or other defects in the case or connector, replace it with a new one.
- When installing the door side airbag sensor, be careful that the SRS wiring does not interfere with or is not pinched between other parts.
- Make sure that the pin (stopper) is securely inserted into the body hole.
- Tighten the bolt while holding the door side airbag sensor because the door side airbag sensor pin (stopper) is easily damaged.

Text in Illustration
*a	Incorrect	*b	Correct

Connect the connector to the door side airbag sensor.

Note

When connecting any airbag connector, take care not to damage the airbag wire harness.

Be sure to engage the connectors until they are locked (when locking, make sure that a click sound can be heard).

Text in Illustration
*1	White Housing Lock	*2	Yellow CPA
*a	Connection is Completed	-	-

Tech Tips

When engaged, the white housing lock will slide. Be sure not to hold the white housing lock and part (A), as it may result in an insecure fit.

Check that there is no looseness in the installation parts of the door side airbag sensor.

INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP
1. Install the front door inner glass weatherstrip.

INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

Text in Illustration
*1	Front Door Inside Locking Cable Assembly
*2	Front Door Lock Remote Control Cable Assembly

Connect the front door lock remote control cable assembly and front door inside locking cable assembly as shown in the illustration.

Engage the clamp.
Text in Illustration

*a Reference Boss

Engage the 4 claws and reference boss as shown in the illustration.
Engage the 10 clips to install the front door trim board sub-assembly.
Install the 3 screws.

INSTALL COURTESY LIGHT ASSEMBLY
1. Connect the connector.
2. Text in Illustration
  
  *A for LH Side
  
  *B for RH Side
  
  Engage the claw to install the courtesy light assembly.
INSTALL FRONT ARMREST ASSEMBLY
1. Engage the 2 guides, 3 clips and 7 claws to install the front armrest assembly.
INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)
1. Connect each connector.
2. Engage the 3 guides, 2 clips and 6 claws to install the power window regulator master switch assembly with front door armrest base panel.
INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)
1. Connect each connector.
2. Engage the 3 guides, 2 clips and 6 claws to install the power window regulator switch assembly with front door armrest base panel.
INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER
1. Engage the 2 guides and 2 claws to install the front door front lower frame upper cover.
INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG
1. Engage the 3 claws to install the front door inside handle bezel plug.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here
INSPECT POWER WINDOW OPERATION

Click here
INSPECT SRS WARNING LIGHT

Click here

Text in Illustration
*A	for LH Side
*B	for RH Side